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500 Watt Inverter Circuit with Battery Charger

Last Updated on August 3, 2020 by Swagatam 391 Comments

In this post we will comprehensively discuss how to build a 500 watt inverter circuit with an integrated automatic battery charger stage.

Table of Contents
  • Basic Design
    • Using IC 4047
  • Using 24 V Battery
    • Schematic Diagram
  • Battery Charger
    • How it Works
      • Safety Suggestions
    • Battery, MOSFET and Transformer Determine the Wattage
      • Parts List
    • Upgrading to Modified Sinewave Inverter
  • Full Bridge Design

Further in the article we will also learn how to upgrade the system for higher loads and how to enhance ot into a pure sine wave version.

This 500 watt power inverter will convert a 12 V DC or 24 V DC from a lead acid battery to 220 V or 120 V AC, which can be used for powering all types of loads, right from CFL lights, LED bulbs, fans, heaters, motors, pumps, mixers, computer, and so on.

Basic Design

An inverter can be designed in many different ways, simply by replacing the oscillator stage with another type of oscillator stage, as per user preference.

The oscillator stage is basically an astable multivibrator which could be using ICs or transistors.

Although an astable based oscillator can be designed in various ways, we will use the IC 4047 option here since it is a versatile, accurate and a specialized astable chip designed specifically for applications like inverers.

Using IC 4047

Making any inverter using the IC 4047 is probably the most recommended option due to high accuracy and readability of the IC. The device is a versatile oscillator IC which provides a dual push pull or flip flop output across its pin10 and pin11, and also a single square wave output at pin13.

BASIC CIRCUIT

A basic 500 watt inverter with a square wave output can be as simple as above to build. However, to upgrade it with a battery charger we may have to employ a charger transformer rated appropriately as per the battery specifications.

Before learning the charger configuration let's first get acquainted with the battery specification required for this project.

From one of our previous post we know that the more appropriate charging and discharging rate of a lead acid battery should be at 0.1C rate or at a supply current that's 10 time less than the battery Ah rating. This implies that to get a minimum of 7 hours back up at 500 watt load, the battery Ah could be calculated in the following manner

Operational current required for a 500 watt load from a 12V battery will be 500 / 12 = 41 Amps approximately

This 41 amps needs to last for 7 hours, implies that the battery Ah must be = 41 x 7 = 287 Ah. However, in real life this will will need to be at least 350 Ah.

For a 24 V battery this may come down to 50% less at 200 Ah. This is exactly why a higher operational voltage is always advised as the wattage rating of the inverter gets on the higher side.

Using 24 V Battery

In order to keep the battery and the transformer size smaller and cables thinner, you may want to use a 24 V battery for operainf the proposed 500 watt design.

The basic design would remain as is, except a 7812 IC added to the IC 4047 circuit, as shown below:

Schematic Diagram

Battery Charger

To keep the design simple yet effective, I have avoided the use an automatic cut off for the battery charger here, and have also ensured a single common transformer is used for the inverter and the charger operations.

The complete circuit diagram for the proposed 500 watt inverter with battery charger can be seen below:

The same concept has been already elaborately discussed in one of the other related posts, which you can refer to for additional information.

Basically, the inverter uses the same transformer for charging the battery and for converting the battery power to 220 V AC output. The operation is implemented through a relay changeover network, that alternately changes the transformer winding to charging mode and inverter mode.

How it Works

When grid mains AC is not available, the relay contacts are positioned at their respective N/C points (normally closed). This connects the drains of the MOSFETs with the transformer primary, and the appliances or the load connect with the secondary of the transformer.

The unit gets into inverter mode and begins generating the required 220V AC or 120 V AC from the battery.

The relay coils are powered from a simple crude transformerless (capacitive) power supply circuit using a 2uF / 400V dropping capacitor.

The supply is not required to be stabilized or well regulated because the load is in the form of the relay coils which are quite heavy duty and will easily withstand the switch ON surge from the 2uF capacitor.

The coil for RL1 relay which controls the mains AC side of the transformer can be seen connected before a blocking diode, while the coil of RL2 which controls the MOSFET side is positioned after the diode and in parallel to a large capacitor.

This is intentionally done to create a small delay effect for RL2, or to ensure RL1 switches ON and OFF prior to RL2. This is for safety concerns, and to ensure that the MOSFETs are never subjected to the reverse charging supply whenever the relay moves from inverter mode to charging mode.

Safety Suggestions

As we know, in any inverter circuit the transformer works like an heavy inductive load. When such a heavy inductive load is switched with a frequency, it's bound to generate a massive amount current spikes which may be potentially dangerous for the sensitive electronics and the involved ICs.

To ensure proper safety to the electronic stage, it may be important to modify the 7812 section in the following manner:

For a 12V application, you can reduce the above spike protection circuit to the following version:

Battery, MOSFET and Transformer Determine the Wattage

We have discussed this many times through different posts that it is the transformer, the battery, and the MOSFET ratings that actually decide how much power an inverter can produce.

We have already talked about the battery calculations in the previous paragraphs, now let's see how the transformer can be calculated for complementing the required power output.

It is actually very simple. Since the voltage is supposed to be 24 V, and power 500 watts, dividing 500 with 24 gives 20.83 amps. Meaning the transformer amp rating must be above 21 amps, preferably up to 25 amps.

However, since we are using the same transformer for both charging and inverter modes, we have to select the voltage in such a way that it suits both the operations optimally.

A 20-0-20 V for the primary side appears to be a good compromise, in fact it is the ideally suited rating for the overall working of the inverter across both the modes.

Since, only one half winding is used for charging the battery, the 20 V RMS rating of the transformer can be used for getting a 20 x 1.41 = 28.2 V peak Dc across the battery with the help of the associated filter capacitor connected across the battery terminals. This voltage will charge the battery at good rate and at the correct speed.

In the inverter mode, when the battery is at around 26 V, will allow the inverter output to be at 24/26 = 220 / Out

Out = 238 V

This looks a healthy output while th battery is optimally charged, and even when the battery drops to 23 V, the output can be expected to sustain a healthy 210V

Calculating MOSFET: MOSFETs basically work like switches that must not burn while switching rated amount of current, and also must not heat up due to increased resistance to switching currents.

To satisfy the above aspects, we have to make sure that the current handling capacity or the ID spec of the MOSFET is well over 25 amps for our 500 watt inverter. Also to prevent high dissipation and inefficient switching the MOSFET's RDSon spec must be as low as possible.

The device shown in the diagram is IRF3205, which has an ID of 110 amp and RDSon of 8 milliohms (0.008 Ohms), which actually looks quite impressive and perfectly suitable for this inverter project.

Parts List

To make the above 500 watt inverter with battery charger, you will need the following bill of materials:

  • IC 4047 = 1
  • Resistors
  • 56K = 1
  • 10 ohms = 2
  • Capacitor 0.1uF = 1
  • Capacitor 4700uF / 50 V = 1 (across the battery terminals)
  • MOSFETs IRF3205 = 2
  • Diode 20 amp = 1
  • Heatsink for the MOSFETs = Large Finned Type
  • Blocking Diode Across MOSFETs Drain/Source = 1N5402 (Please connect them across drain/source of each MOSFET for added protection against reverse EMF from the transformer primary. Cathode will go to the drain pin.
  • Relay DPDT 40 amp = 2 nos

Upgrading to Modified Sinewave Inverter

The square wave version discussed above can be effectively converted into a modified sinewave 500 watt inverter circuit with much improved output waveform.

For this we use the age old IC 555 and IC 741 combination for manufacturing the intended sine waveform.

The complete circuit with battery charger is given below:

The idea is the same which has been applied in a few of the other sinewave inverter designs in this website. It is to chop the gate of the power MOSFETs with calculated SPWM so that a replicated high current SPWM is oscillated across the push pull winding of the transformer primary.

The IC 741 is used as a comparator which compares two triangle waves across its two inputs. The slow base triangle wave is acquired from the IC 4047 Ct pin, while the fast triangle wave is derived from an external IC 555 astable stage. The result is a calculated SPWM at pin6 of the IC 741. This SPWM is chopped at the gates of the power MOSFETs which is switching by the transformer at the same SPWM frequency.

This results in the secondary side with a pure sinewave output (after some filtration).

Full Bridge Design

The full bridge version for the above concept ca be built using the below given configuration:

For sake simplicity, an automatic battery cut off is not included, so it is recommend to switched OFF the supply as soon as the battery voltage reaches the full charge level. Or alternatively you may add an appropriately filament bulb in series with the charging positive line of the battery, to ensure a safe charging for the battery.

If you have questions or doubts regarding the above concept, the comment box below is all yours.

You'll also like:

  • Automatic Inverter Fan Switch ON while Charging and Inverting Modes
  • Sinewave UPS using PIC16F72
  • sg3525 sine wave inverter circuitSimple SG3525 Sine Wave Inverter Circuit Explained
  • How to Build a 400 Watt High Power Inverter Circuit

Filed Under: Inverter Circuits Tagged With: 500, Battery, Charger, Inverter, Watt

About Swagatam

I am an electronics engineer and doing practical hands-on work from more than 15 years now. Building real circuits, testing them and also making PCB layouts by myself. I really love doing all these things like inventing something new, designing electronics and also helping other people like hobby guys who want to make their own cool circuits at home.

And that is the main reason why I started this website homemade-circuits.com, to share different types of circuit ideas..

If you are having any kind of doubt or question related to circuits then just write down your question in the comment box below, I am like always checking, so I guarantee I will reply you for sure!



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Reader Interactions

Questions & Answers

Total Posts: 391
Newest Oldest
Johnstone kilonzo
April 30, 2025 • 1 year ago #175134

hi, Swagatam, an an electronics technician in Kenya. I need a circuit diagram of an audio amplifier, 100 Watts, using 2SA 1302 transistors. I have plenty of these units.

Reply
SwagatamAdmin
April 30, 2025 • 1 year ago #175151

Hi Johnstone, I do not have any 100 watt circuit using the mentioned transistors. Instead you can try other configurations, as given below:
https://www.homemade-circuits.com/?s=100+watt+amplifier

Reply
MORRIS
June 10, 2024 • 2 years ago #152800

Hello sir, I build another 24v inverter using a round transformer 500w rated 20v-0-20v. I hv two 200ah batteries in series. The circuit I built is using 14 MOSFETs meaning 7 each side. The challenge am seeing is that it drains the battery faster without load than when with the load. This is contrary to the first inverter I built using two 100ah in series when I was using 10 MOSFETs 5pcs each side. I now have 200ah batteries and that round transformer(500w) so what could be the problem? Do i increase it to 22-0-22 or I decrease the number of MOSFETs to 10 or what can be adjusted sir?🙏🙏

Reply
SwagatamAdmin
June 10, 2024 • 2 years ago #152806

Hello Morris,
Please connect an ammeter in series with the battery positive and monitor the current consumption with load and without load.
It will help you to assess the real problem…actually without a schematic of the circuit it can be difficult for me to judge the fault.

Reply
MORRIS
June 10, 2024 • 2 years ago #152809

Now between 20-0-20 and 22-0-22 which one of the two can draw more power from the batteries assuming the two transformers are of the same wattage? Or what is the difference there?

Thanks.

Reply
SwagatamAdmin
June 11, 2024 • 2 years ago #152813

20-0-20V will draw more current than 22-0-22V transformer, simply because the 20V winding has less resistance than the 22V transformer.

Reply
Enoch Idris
October 4, 2025 • 11 months ago #187506

hi Swagatam, can help me out with circuit diagram of 500-700watts pure sine HIGH-BRIDGE inverter using SG3525N with battery charging and overload protection. Am a vivid follower of u from Ghana.Thank u

Reply
SwagatamAdmin
October 4, 2025 • 11 months ago #187526

Thank you Idris,
Let me figure it out, if it’s is not already discussed in this blog, I will surely design it for you…

Reply
MORRIS
June 11, 2024 • 2 years ago #152818

Ok thanks. So 22-0-22 stands the best for inverter and will at least last with the battery compared to 20-0-20??? Secondly, can u refer me to a simple and efficient inverter circuit or oscillator using 4047 or sg3525. I bought two 200ah batteries. We have power failure every time here sir.

Thanks.

Reply
SwagatamAdmin
June 11, 2024 • 2 years ago #152825

It will depend on your battery voltage, the transformer primary voltage must be always slightly lower than the battery voltage, provided the inverter is not a PWM inverter.
You can try this simple 4047 inverter circuit:
4047 inverter circuit
Make sure add a 12V zener diode across the IC supply terminals.

Reply
MORRIS
January 28, 2026 • 7 months ago #199760

Hello my lecturer, happy new year there👋 I have upgraded my backup system from 24v to 48v inverter. Now I have two, one homemade and the other inverter 48v (modified sinewave) from Norway. if you have ever come across this inverter which one do you think is the best best to use. please advise .

Reply
SwagatamAdmin
January 28, 2026 • 7 months ago #199786

Hi Morris, sorry, never heard or tried this inverter from Norway, so it is difficult for me to give my opinions on this…

Reply
MORRIS
June 17, 2024 • 2 years ago #152924

Ok sir. Do u have a diagram too using sg 3525 with a standby indicator and whn it’s switched on the indicator goes off?( Silent oscillator) please refer 🙏🙏

Thanks.

Reply
SwagatamAdmin
June 17, 2024 • 2 years ago #152929

Hello Morris,
sorry, i am not sure how to implement a standby LED indicator for the SG3525, i will investigate it and if I find it will surely let you know….

Reply
Diamond
November 20, 2024 • 2 years ago #165668

Hello, please I need the circuit diagram with the components value written besides each of the components because am confused with the diagram

Reply
SwagatamAdmin
November 20, 2024 • 2 years ago #165678

Which circuit are you referring to?

Reply
MORRIS
June 17, 2024 • 2 years ago #152933

Thanks sir. But do u have a design of oscillator using sg3525…the perfect one and very silent whn inverter is on? If u hv have that inverter circuit pliz refer.

Thanks

Reply
SwagatamAdmin
June 17, 2024 • 2 years ago #152934

Hi Morris,
You can find the best possible designs in the datasheet of the IC, you can also find good designs in the following article. The IC is nor responsible for the noise, the transformer is responsible…it will generate noise if it is not wound correctly or not clamped tightly with the cabinet.
https://www.homemade-circuits.com/sg3525-pure-sinewave-inverter-circuit/

Reply
Samuel collins
June 1, 2024 • 2 years ago #152628

This type of inverter, can it’s supply voltage be directly from a solar panel?

Reply
SwagatamAdmin
June 1, 2024 • 2 years ago #152629

Yes, any DC to AC inverter can be used with a solar panel.

Reply
MORRIS
May 11, 2024 • 2 years ago #152151

Hello my teacher, I have a circuit like this of yours 👆above. Now can I use 10 ohms resistors connecting gates of the Mosfets instead of 100 ohms and work perfectly? Or what would be the effect? Can it affect efficiency of the inverter or it’s just ok?

Thanks.

Reply
SwagatamAdmin
May 11, 2024 • 2 years ago #152161

Hello Morris,
The resistor is just to safeguard the MOSFET from abrupt voltage spikes, and is actually optional, since the MOSFETs are mostly not impacted by such spikes across the gates.
Also, these gate resistors must be dimensioned according to the operating frequency of the MOSFEs.
The resistor value must be reduced as the frequency increases.
So, basically, using 10 ohms will be fine in your case. Alternatively, you can also use 100 ohms and connect reverse diodes across the resistors to make the situation 100% safe and efficient.

Reply
kawooto peter clever uganda
March 6, 2024 • 2 years ago #149786

why are same atx transformers have 13pin and same 8-9 pins ,so whats they out put voltage

Reply
Frederick Vobbe
October 31, 2023 • 3 years ago #146591

Swagatam, interesting circuit. This renewed my interest in Solar Power systems. A couple of questions if you have a moment.

1). Is there any benefit to GPS locking the frequency of the inverter? This plays into question 2.

2). In a solar home situation, where you have more devices, exceeding 500 watts, would it be better to upsize the components for greater power, or go with multiple 500 watt units for various rooms of a house; hence the reason of GPS lock for stability and aid with devices needing +/- 1 hz precision?

3). Finally, what are people doing when they have systems as large as 20,000 watts for a whole home?

Thanks for the article. I have have a new winter project.

Reply
SwagatamAdmin
October 31, 2023 • 3 years ago #146599

Thank you Frederick,
I do not have sufficient information regarding GPS frequency locking in inverters, so I cannot suggest much on this. However, as far the inverter frequency is concerned, if we use a voltage regulator for the main oscillator IC, the frequency will remain constant always without fail.
2) I think it is better to use separate inverters to maintain higher efficiency.
3) For 20,000 watt requremenet, as mentioned above people can either have a single large inverter or divide into many smaller inverters.

Reply
Okon john
August 14, 2023 • 3 years ago #144706

Please help me sir I have connected the circuit but the voltage at the output is very low 0.65v. I do not know why. I want to design an inverter of 500watt or 100watt

Reply
SwagatamAdmin
August 15, 2023 • 3 years ago #144721

Okon, please check the frequencies at pin10 and pin12 and pin13 of the IC 4047. They should be around 50 Hz, 50 Hz and 100 Hz. If you are not getting these frequencies then your IC is faulty or not configured correctly.

Reply
Adil dar
July 11, 2023 • 3 years ago #144025

I will trying this plz help me sir

Reply
SwagatamAdmin
July 11, 2023 • 3 years ago #144029

Try an easier and smaller diagram first

Reply
Breno1
June 27, 2023 • 3 years ago #143720

Reference to my previous comment. I want to use the ups with solar panels.

Reply
SwagatamAdmin
June 27, 2023 • 3 years ago #143728

It is OK, the solar panels must be appropriately rated, according to the UPS power.

Reply
Breno1
June 27, 2023 • 3 years ago #143719

Hello @ Swagatam. I have this 12v blue gate ups (BG653 elite pro) that I want to use as a normal inverter. Do I need to change or add something to it? It uses four CS150N03 transistors.
If I want to increase the power output, what can I do to achieve that? Thanks

Reply
SwagatamAdmin
June 27, 2023 • 3 years ago #143727

Hello @Breno1, UPS can work like an inverter, so you can use that inverter for your application. If you want to increase the output power, you will have appropriately increase the transformer power rating and the ratings of the MOSFET or the transistors.

Reply
John
March 19, 2023 • 3 years ago #141157

Sir is that above circuit with spwm generator a 50hz inverter?? Secondly is it suitable for 70 crt television and 60watt standing fan

Reply
SwagatamAdmin
March 20, 2023 • 3 years ago #141164

John, you will have to adjust the frequency to 50 Hz through the given preset. Yes it can be used for a CRT TV and a table fan.

Reply
John
March 20, 2023 • 3 years ago #141176

Sir but you already used 100k and 0.047uf capacitor for getting the 50hz while then should I use preset for getting 50hz

Reply
SwagatamAdmin
March 20, 2023 • 3 years ago #141178

Yes, you can adjust one of these two components (or both) with a frequency meter to get a 50 Hz output.

The shown value may not be exactly accurate, so please confirm with a frequency meter.

Reply
John
March 20, 2023 • 3 years ago #141179

I don’t have multi meter for adjusting frequency. Can I use the above value

Reply
SwagatamAdmin
March 20, 2023 • 3 years ago #141180

Without a frequency meter you cannot confirm the frequency so you will need a frequency meter.

Reply
Diltone
March 16, 2023 • 3 years ago #141046

Hello sir! I want to ask this 500 watts inverter that if can be upgraded to 1000 watts? I love the design because of it self-charge battery. What should I add for the said upgrade?

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141053

Hello Diltone. I would recommend you to first try the 500 watt version. If you are successful then you can upgrade it to 1000 watts by adding more mosfets in parallel, a bigger transformer and a higher rated battery.

Reply
Diltone
March 16, 2023 • 3 years ago #141054

Is this pure or modified sine wave?

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141055

It is a square wave inverter

Reply
Diltone
March 16, 2023 • 3 years ago #141056

Does your 1kva power inverter article is a pure sine wave sir? Can I use it like electric fan and charging a phone?

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141057

Yes, the first circuit from the following article is almost a pure sine wave, and any electrical or electronic load will work with it:

Make This 1KVA (1000 watts) Pure Sine Wave Inverter Circuit

Reply
Diltone
March 16, 2023 • 3 years ago #141058

With the 1kva power inverter. Can I add the battery charging on the said circuit?

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141061

You can add a separate battery charging system. I would recommend a separate transformer based battery charger circuit.

Reply
Victoriano Abejo
October 6, 2023 • 3 years ago #145912

can we use 12 volts output for battery charging instead of 24 volts .and how many volts coil of RL1 to RL3.

Reply
SwagatamAdmin
October 6, 2023 • 3 years ago #145915

Can you please tell me which circuit are you referring to?

Reply
Diltone
March 16, 2023 • 3 years ago #141062

Do you have that article?

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141064

You can try the 3rd circuit from this article, you may have to upgrade the parts depending on the battery specifications:
https://www.homemade-circuits.com/how-to-make-current-controlled-12-volt/

Reply
Diltone
March 16, 2023 • 3 years ago #141065

Thank your for keep replying my queries. I really want to build an power inverter and it happen I discover your site which so helpful. I hope you don’t mind if I keep asking some questions concerning about power inverter. So here’s it my other query.hehehe.. can I use car battery or a battery that is specifically for power inverter?

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141067

No problem, you can ask your questions, I will try to answer them as much as possible.
Yes you can use a car lead acid battery or any other lead acid battery or any SMF battery to power the inverter.

Reply
Diltone
March 16, 2023 • 3 years ago #141068

Okay. Let’s say, if the power inverter is using 12V 100Ah but I’m using more than 100Ah. Does it have a negative effect on the inverter? Like it will burn the electronic component or performing poorly.

Reply
SwagatamAdmin
March 16, 2023 • 3 years ago #141072

Increasing the Ah rating of the battery will never harm the inverter, instead it will help to increase the backup time of the inverter output. The inverter will be harmed if the battery voltage is increased.

Reply
Diltone
March 16, 2023 • 3 years ago #141075

Okay. Thank you for that information. Somehow I learn little by little now. My next question is, how long the battery would last? I know its depend on the usage but I just want to have an idea if it will last like 12 hours while using it only for lightning at night.

SwagatamAdmin
March 16, 2023 • 3 years ago #141077

The Ah value roughly suggests the appropriate full charge or full discharge time of the battery and the recommended load current.

You can learn more about this in the following article under the heading: “What does Ah Signify”

https://www.homemade-circuits.com/high-current-10-to-20-amp-automatic/

Diltone
March 17, 2023 • 3 years ago #141090

Can I use toroidal transformer aside from the traditional E and I core tranny?

SwagatamAdmin
March 17, 2023 • 3 years ago #141097

Yes, you can use a torroidal transformer, it is more efficient than the EI type transformers.

Elisha Emmanuel
February 8, 2023 • 4 years ago #140046

that is my first time, your innovates is vary very interested thanks so much

Reply
SwagatamAdmin
February 9, 2023 • 4 years ago #140053

Thank you!

Reply
John
January 4, 2023 • 4 years ago #138472

modified sine am referring to this circuit. secondly can i use mosfet instead of transistors

Reply
SwagatamAdmin
January 4, 2023 • 4 years ago #138495

This is a tested design.

Please comment under the following article for more info:

https://www.homemade-circuits.com/modified-sine-wave-inverter-circuit-2/

Reply
John
January 2, 2023 • 4 years ago #138391

thank you sir for answering all my questions can i use this circuit diagram that you show me for my 300watt freezer

Reply
SwagatamAdmin
January 3, 2023 • 4 years ago #138433

John, which circuit diagram are you referring to? Please post your questions under the relevant thread so that I can understand the sequence of replies.

Reply
John
January 2, 2023 • 4 years ago #138382

sir can i use that first diagram to power my 70watt CRT television

Reply
SwagatamAdmin
January 2, 2023 • 4 years ago #138383

The first diagram will produce square wave which is not suitable for operating CRT TV. You can try the following design instead:

modified sine

Reply
Felix Elizeche
November 30, 2022 • 4 years ago #136659

hi ing,, i finished in circuit..upgrade to modified sine wave inverter.
modified 500
fit the 555 at 400hz and the CD40 47 at 50hz. but the adjustment with a multitester that I had to measure frequency, I tried with a ceiling fan and it no longer has noise like whistling that it did with the square wave one, but the problem does not raise all the ac voltage, 132V
NOTE: do not adjust with oscilloscope

Reply
SwagatamAdmin
November 30, 2022 • 4 years ago #136668

Hi Felix,
You will need an oscilloscope to check and optimize the SPWM waveform, otherwise you cannot complete this sine wave inverter.
A multimeter alone will not work for this project.
How much AC do you want to have at the output, is it 220V?
How much are you getting without the op amp integration with the mosfet?

Reply
Felix Elizeche
December 3, 2022 • 4 years ago #136853

How much AC do you want to have at the output, is it 220V?
Here in Paraguay everything is 220V. I need 220Vac output.
How much do you get without integrating the operational amplifier with the mosfet?
Yes. I tried without the 741 and without the 555… I tried like this, THE SIMPLEST THING.
Untitled
No load at 305 vol output and CD4047 frequency at 50 Hz (adjusted with multimeter) and works great even I tried the Watson ceiling fan, which is 220Vac-80W with
7 speeds 1 to 7.
When connected to 1, which is the maximum speed, it drops to 222V from 305 to 280mA consumption.
But to my surprise, I tried it on a TRC color TV of 14″ 90W and…..it worked.
THEN WHY DOESN’T I RAISE EVERYTHING IN VOLTAGE,,, WITH AN OSCILLOSCOPE WOULD BE THE SOLUTION,,, MY TRANSPORT IS 120 W WINDING 230V 10+10V

Reply
SwagatamAdmin
December 3, 2022 • 4 years ago #136860

OK, that sounds great! I am glad you could build the basic inverter perfectly.
So your question is why the output voltage drops when you add the 741/555 sine wave stage to the 4047 circuit, right?
I would strongly recommend to use an oscilloscope to first confirm the SPWM waveform, this step will confirm that your op amp circuit is generating the sine PWM correctly.
Also remember that when a PWM is added it reduces the RMS value of the output voltage causing the voltage to drop.
The remedy is to reduce the primary winding voltage spec accordingly.
For this, you can measure the average DC at the gates of the mosfets. Then use the same voltage for the primary side winding of the transformer.
For example if the average DC at the mosfet gates is 6V, and battery is 12 V then use a 6-0-6V transformer. If the battery is 24 V then use a 12-0-12V transformer.
This modification will raise the output voltage to the correct required levels after the PWM is added.
But before this make sure to confirm the waveform with an oscilloscope.
For my experiments I use the very handy DSO138 oscilloscope, which is small, cheap and perfectly suitable for these applications.

Reply
Felix Elizeche
November 17, 2022 • 4 years ago #134948

Ing… I already set 400 hz, I put a 10nf capacitor for the 0.047uf, and a preset of 500k ohm in exchange for the 100k ohm resistor, then I will comment on the tests.
modified 500
Now I ask now for this other circuit:
simplest modified inverter
1- What frequency should I adjust the 555 before injecting to pin 14 of the CD4017.
2- In this case, the frequency should I adjust on pin 3 of the 555…?

Reply
SwagatamAdmin
November 17, 2022 • 4 years ago #134963

For the simplest modified inverter design, the frequency of the 555 IC at pin#3 should be 100 Hz, But make sure to confirm the actual frequency at the output of the transformer.

Reply
Felix Elizeche
November 16, 2022 • 4 years ago #134808

Hi Eng. E I made the change of the 100k resistor that goes to pin 4 and 8 of the 555. E and pin 7, I put a 500k variable resistor to vary the frequency of the 555 to 400hz but it only varies from 25hz to 111hz it should lower the value of the capacitor 0.047uf.

Reply
SwagatamAdmin
November 16, 2022 • 4 years ago #134819

Ye, in that case you can try lowering the value of 0.047uF capacitor until you get around 400 Hz.

Reply
Youngking
November 15, 2022 • 4 years ago #134767

Ok sir, I will try the power Darlington transistor like as you said. Thanks slot.

Reply
SwagatamAdmin
November 15, 2022 • 4 years ago #134776

OK, no problem!

Reply
Youngking
November 13, 2022 • 4 years ago #134687

Hello sir everything is connected correctly and there is no load at the output, like you said using Tip 122&Tip 35 in Darlington mode pls explain what you mean by that.

Reply
SwagatamAdmin
November 14, 2022 • 4 years ago #134703

The MOSFETs could be faulty in that case. You can use the power transistors as they are connected in the following diagram:

simplest modified inverter

Reply
Youngking
November 13, 2022 • 4 years ago #134678

Good day sir, sir i bought 4 IRf260 mosfet when ever I connect the ossicillator to the gate the frequency drop from 55 to 45hz, I later drive the mosfet with transistor bc 557& bc547 and the frequency stop dropping, but the mosfet keep heating up, I use enough heat sink. So what could be the problem. I use 12v 150ah I measured the battery volt l’m getting 12.65v with digital multimeter. Pls sir l’m waiting for your response.

Reply
SwagatamAdmin
November 13, 2022 • 4 years ago #134682

Hello Youngking,
If you have connected the MOSFET pinouts correctly and if the MOSFETS are good then they should not heat up at all, unless the inverter is loaded with a high output load.
There may be a possibility that your MOSFETs have gone faulty. I would recommend you build the inverter using power BJTs, for example using a combination of TIP122 and TIP35 in Darlington mode, or 2N2222 and TIP35/2N3055 in darlington mode to check the actual working of the inverter, because BJTs are not as unpredictable as MOSFETs and will not become faulty unless shorted out.

Reply
Felix Elizeche
November 6, 2022 • 4 years ago #134487

Ing.,,,, my greetings and thanks ,,,,, I will use for 220Vac 50hz
In the part of…Updating to a modified sine wave inverter ,,
1..The circuit could be powered with a 9 volt regulator (7809 ) the CD4047,, 555,, 741.
2,, How much Hz should be adjusted the 555 that will receive the 741 and where to measure… pin 6…?
3..How many Hz should the 4047 be set to at 100Hz…? for 50Hz output

Reply
SwagatamAdmin
November 7, 2022 • 4 years ago #134499

Thank you Felix,
Yes 7809 can be used for powering all the ICs.
555 can adjusted to produce 400 Hz across the capacitor 0.047uF. Measure it across this capacitor.
4047 must set at 50 Hz, you can measure it across one of the output pins (pin10 or 11) and ground.

Please remember that you will need an oscilloscope to check the various waveforms, otherwise it can be impossible to build this circuit.

Reply
Felix Elizeche
November 8, 2022 • 4 years ago #134518

Thank you very much Ing… for the prompt response… I already made the whole circuit, I just need to verify it with an oscilloscope. adjust the frequencies with a multitester..
1..Could be used for electrical appliances, floor fan, ceiling fan, tv, refrigerator.
2 IMPORTANT….!! I made this design years ago and it worked with my ceiling fan. simple 4047 inverter circuit now
modify like this, Untitled
with the same square wave 4047, simple with 2 irf3205 and it works very well, but could it affect the fan? which is totally inductive, WHY?… the fan stopped working at high speed and only turned slowly, it no longer worked well… Believing it was something else, some time later I used the inverter and it affected another wahson ceiling fan.

Reply
SwagatamAdmin
November 8, 2022 • 4 years ago #134531

Hi Felix,
Try adding a 3uF/400V PPC capacitor at the output of the transformer and see whether the fan works correctly or not with this modification.
I think a square wave inverter might not work correctly with a inductive/capacitive ceiling fan.
In that case I can give a simpler modified sine wave inverter diagram which you can try with your fan. Here’s the link for the simple yet very efficient modified sine wave inverter circuit:

modified inverter using mosfets

Reply
Felix Elizeche
November 13, 2022 • 4 years ago #134652

Thank you very much Ing… for always being attentive to the questions AND FOR THE ANSWERS THANK YOU… I already did the whole circuit.
modified 500
1. HOW, WHERE DO I SEND A PHOTO TO SHARE?
Adjust the frequency of the CD4047 with a multitester at 50 Hz.
I ASK…the 555 to adjust to 400Hz, should I replace the 100k ohm…? that is between pin 7 and 2 with 6 and a capacitor that goes to pin 741, for a preset to adjust…?
I just need to verify THE WAVEFORM AND FREQUENCY with an oscilloscope.
REMEMBERING: I MADE THE CIRCUIT LIKE THIS, I ONLY ADJUSTED THE CD4047 TO 50Hz AND I REALIZED THAT WHEN ADJUSTING ITS FREQUENCY THE FREQ ALSO VARYED FROM 555…IN PIN 2 WITH 6…
The next project will be the one you sent me… BUT I HAD ALREADY DONE THE PREVIOUS
https://www.homemade-circuits.com/modified-sine-wave-inverter-circuit-2/

Reply
SwagatamAdmin
November 13, 2022 • 4 years ago #134665

That sounds great Felix, thank you for trying this circuit.
You can send the images to my email hitman2008 @ live . in
I will check it out and post them in the above article.

Reply
Felix Elizeche
November 14, 2022 • 4 years ago #134697

Thank you Ing.. in these days I WILL SEND THE PHOTOS, DATA AND PROOFS OF THE INVESTOR.
modified 500
I ONLY HAVE ONE QUESTION LEFT..,,!! for the tests and finish definitively.
1- To adjust the 555 to 400Hz, should I replace the 100k ohm…? by a preset to adjust the frequency between pin 7-2 and 6 with the 0.047uf capacitor going to pin 3 of the 741.

Reply
SwagatamAdmin
November 14, 2022 • 4 years ago #134704

Hi Felix,
To make the 555 frequency adjustable, you can replace the upper 100K resistor with a 500K pot. Replace the 100K which is connected between pin#7 and the positive line. Remember, don’t forget to connect a 10K in series with this pot.

Reply
Ramadhani shafii
September 26, 2022 • 4 years ago #133559

Hello swagatam, I’m confused with fan operation in an inverter. Some inverters have fans that takes air in while others takes out and some even doesn’t have a fan. So what the best way to fix a fan in an inverter.

Reply
SwagatamAdmin
September 26, 2022 • 4 years ago #133565

Hello shafii, According to me the best way is to throw air on the devices which can help to keep the devices cooler.

Reply
Michael Williams
September 17, 2022 • 4 years ago #133309

Full bridge circuit, irf9540 are all gates on 1, 2 & 3 common (as 4,5 & 6)? Is heat sink on mosfet connected to gate? Looked at spec sheet but cannot get the answer. ( first time using mosfets!)!
Thankyou.

Reply
SwagatamAdmin
September 18, 2022 • 4 years ago #133317

Yes the gates are connected in common for the p-channel mosfet groups. Heatsink should be mounted on the body of the mosfet.
If you are using mosfets for the first time then this full bridge inverter project is not for you. It is recommended for the experts only.

Reply
Youngking
September 13, 2022 • 4 years ago #133166

Thank you for your response,I will go for the BJts and check the result. So the transformer you talk about does it mean that the 12-0-12 transformer won’t do the job, but I will still go for the one you mentioned in no distance time.

Reply
SwagatamAdmin
September 13, 2022 • 4 years ago #133175

As long as your battery is above 12V, the 12-0-12 transformer will be able to generate 220V output, but once the battery voltage drops below 12V, the transformer output will also drop below 200 V, which won’t be appropriate for the load.

Reply
Youngking
September 12, 2022 • 4 years ago #133145

Hello sir, when ever I remove the mosfet from ic Sg3524 the frequency remain 50hz. So how can I dectect the mosfet that is faulty and another thing I measure my battery voltage with multimeter l’m getting 12v and my transformer is 12-0-12/ 230v.

Reply
SwagatamAdmin
September 12, 2022 • 4 years ago #133146

That means your mosfets are not good. You can try replacing them Darlington BJTs and check the response. BJTs are more reliable than mosfets and will provide you with proper results.
See this example circuit which uses BJTs instead of mosfets

https://www.homemade-circuits.com/48-v-inverter-circuit/

Reply
SwagatamAdmin
September 12, 2022 • 4 years ago #133147

….And for a 12V battery your transformer must be preferably rated at 9-0-9V

Reply
Youngking
September 11, 2022 • 4 years ago #133126

Hello sir, when I switch on my inverter without load the frequency keep droppin g from 50Hz to 45Hz, and the positive battery do get hot or could it be that I use single wire for the positive line. Please what could be the issues.

Reply
SwagatamAdmin
September 12, 2022 • 4 years ago #133135

Hello Youngking, it could be due to some short circuit in the circuit maybe due to a faulty mosfet.
Disconnect the mosfets from the 4047 IC and check the frequency at the output of the IC. If it remains stable without the mosfets then the fault could be with the mosfets.

Reply
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