• Skip to main content
  • Skip to primary sidebar

Homemade Circuit Projects

Get free circuit help 24/7

New Projects | Privacy Policy | About us | Contact | Disclaimer | Copyright | Videos 

You are here: Home / Power Supply Circuits / Making 3.3V, 5V Voltage Regulator Circuit with Diodes and Transistors

Making 3.3V, 5V Voltage Regulator Circuit with Diodes and Transistors

Last Updated on July 14, 2021 by Swagatam 35 Comments

In this post we learn to make 3.3V, 5V voltage regulator circuits from higher voltage sources, such as 12V or a 24V source without ICs.

Linear ICs

Normally a step down voltage from a higher voltage source is obtained by using a linear IC such as a 78XX series voltage regulator IC or a buck converter.

Both the above options can be costly and/or complex options for getting a particular desired voltage quickly for a particular application.

Zener Diodes

Zener diodes also become useful when it comes to achieving a lower voltage from a higher source, however you cannot get sufficient current from a zener diode voltage clamp. This happens because zener diodes normally involve a high value resistor for protecting itself from high currents, which restricts the passage of higher current to the output to just milliamps, which mostly becomes insufficient for an associated load.

A quick and a clean way to derive a 3.3V or 5V regulation or any other desired value from a given higher voltage source is to use series diodes as shown in the following diagram.

caution electricity can be dangerous

Using Rectifier Diodes for Dropping Voltage

In the above diagram we can see about 10 diodes being used for acquiring a 3V output at the extreme end, while other corresponding values can also be seen in the form of 4.2v, 5v and 6V levels across the relevant dropping diodes.

We know that typically a rectifier diode is characterized to drop around 0.6V across itself, meaning any potential fed at a diode's anode will generate an output at its cathode which would be normally approximately 0.6V less than the input at its anode.

We take the advantage of the above feature in order to achieve the indicated lower voltage potentials from a given higher supply.

Using 1N4007 Diode for 1 Amp Current

In the diagram 1N4007 diodes are shown which might yield not more than 100mA, although 1N4007 diodes are rated to handle upto 1amp, it needs to be ensured that the diodes do not begin warming up, otherwise that would result in higher voltages being allowed to pass.

Because as the diode heats up the rated drop across it begins receding towards zero, that's why not more than a 100mA max  should be expected from the above design for preventing over heating and enabling an optimal response from the design.

For higher currents one may opt for higher rated diodes such as 1N5408 (0.5amp max) or 6A4(2amp max) etc.

The drawback of the above design is that it does not produce accurate potential values at the output and therefore might not be suitable for applications where customized voltage references may be needed or for applications where the load parameter could be crucial in terms of its voltage specs.

For such applications the following configuration could become very desirable and useful:

Using an Emitter Follower BJT

The diagram above shows a simple emitter follower configuration using a BJT and a few resistors.

The idea is self explanatory, here the pot is used for adjusting the output to any desired level right from 3V or lower to the maximum fed input level, although the maximum available output would be always less than 0.6V than the applied input voltage.

The advantage of incorporating a BJT for making 3.3V or 5V regulator circuit is that it enables you to achieve any desired voltage using minimum number of components.

It also allows higher current loads to be used at the outputs, moreover the input voltage has no restrictions and may be increased as per the BJT's handling capacity and by some minor tweaks in the resistor values.

In the given example, an input of 12V to 24V can be seen, which can be tailored to any desired level such as to 3.3V, 6V, 9V, 12V, 15V, 18V, 20V or to any other intermediate value simply by flicking the knob of the included potentiometer.

5V Stabilized Regulator

The working of the 5V transistor regulator circuit is as follows.

The 1k resistor attached between the collector/base of transistor BD131 typically means that the BD131 always stays in the conducting mode.

However the 4.3 V zener diode ZD1 clamps the base voltage of the transistor 2N697 to approximately 4.3 volts lower than the emitter voltage of the BJT BD131. The 2N697 begins turning ON as soon as its base voltage reaches around 0.6 V positive with respect to its emitter voltage, and at this point the BD131 emitter reaches a potential of around 4.9 V positive.

An elevated voltage at this point allows higher amount of current to flow through the 2N697 (every 80 mV rise at the base of a conducting transistor enables the collector current to increase by 10 times value), causing the transistor to pull more current by means of the lk resistor which consequently decreases the base/emitter voltage of the BD131.

By doing this the circuit ensures proper stabilization at approximately 4.9 V - 5.0 V. Another zener diode, ZD2 has a value of 5.6 V positioned for the safety in case the BD131 malfunctions causing a short circuit. In that situation, ZD2 may possibly absorb the excess current until the attched fuse blows. If the circuit is operated with a battery, a 500 mA fuse should be just fine.

You'll also like:

  • 1.  Different Types of UPS systems – Explained
  • 2.  0-60V LM317HV Variable Power Supply Circuit
  • 3.  100 amp Variable Voltage Power Supply Circuit
  • 4.  Surge Protected Cheap Transformerless Hi-Watt LED Driver Circuit
  • 5.  What are the Different Types of Transformers? Explained
  • 6.  SCR Voltage Regulator Circuit

About Swagatam

I am an electronic engineer (dipIETE ), hobbyist, inventor, schematic/PCB designer, manufacturer. I am also the founder of the website: https://www.homemade-circuits.com/, where I love sharing my innovative circuit ideas and tutorials.
If you have any circuit related query, you may interact through comments, I'll be most happy to help!

Have Questions? Please Comment below to Solve your Queries! Comments must be Related to the above Topic!!

Subscribe
Notify of
35 Comments
Newest
Oldest
Inline Feedbacks
View all comments

Primary Sidebar

Categories

  • 3-Phase Power (15)
  • 324 IC Circuits (19)
  • 4017 IC Circuits (52)
  • 4060 IC Circuits (26)
  • 555 IC Circuits (99)
  • 741 IC Circuits (20)
  • Arduino Engineering Projects (83)
  • Audio and Amplifier Projects (115)
  • Battery Chargers (83)
  • Car and Motorcycle (94)
  • Datasheets (73)
  • Decorative Lighting (Diwali, Christmas) (33)
  • Electronic Components (101)
  • Electronic Devices and Circuit Theory (36)
  • Electronics Tutorial (120)
  • Fish Aquarium (5)
  • Free Energy (34)
  • Fun Projects (13)
  • GSM Projects (9)
  • Health Related (20)
  • Heater Controllers (29)
  • Home Electrical Circuits (103)
  • How to Articles (20)
  • Incubator Related (6)
  • Industrial Electronics (28)
  • Infrared (IR) (40)
  • Inverter Circuits (98)
  • Laser Projects (12)
  • LED and Light Effect (93)
  • LM317/LM338 (21)
  • LM3915 IC (25)
  • Meters and Testers (66)
  • Mini Projects (149)
  • Motor Controller (67)
  • MPPT (7)
  • Oscillator Circuits (26)
  • PIR (Passive Infrared) (8)
  • Power Electronics (34)
  • Power Supply Circuits (79)
  • Radio Circuits (10)
  • Remote Control (48)
  • Security and Alarm (62)
  • Sensors and Detectors (121)
  • SG3525 IC (5)
  • Simple Circuits (75)
  • SMPS (29)
  • Solar Controllers (61)
  • Timer and Delay Relay (53)
  • TL494 IC (5)
  • Transformerless Power Supply (8)
  • Transmitter Circuits (41)
  • Ultrasonic Projects (16)
  • Water Level Controller (45)

Calculators

  • AWG to Millimeter Converter
  • Battery Back up Time Calculator
  • Capacitance Reactance Calculator
  • IC 555 Astable Calculator
  • IC 555 Monostable Calculator
  • Inductance Calculator
  • LC Resonance Calculator
  • LM317, LM338, LM396 Calculator
  • Ohm’s Law Calculator
  • Phase Angle Phase Shift Calculator
  • Power Factor (PF) Calculator
  • Reactance Calculator
  • Small Signal Transistor(BJT) and Diode Quick Datasheet
  • Transistor Astable Calculator
  • Transistor base Resistor Calculator
  • Voltage Divider Calculator
  • Wire Current Calculator
  • Zener Diode Calculator

© 2023 · Swagatam Innovations

wpDiscuz