In this post we learn how to make a simple variable power supply circuit using transistor 2N3055 and some other passive components. It includes variable voltage and variable current feature, fully adjustable.
1) Adjustable from 0-30V, 0-60V, and 0-100V, and 500mA to 10 Amp as per user preference
2) Short Circuit Protected when mounted on proper heatsink
3) Ripple free, with less than 1Vpp
4) Output is Stabilized and filtered DC
5) Short circuit LED indicator
6) Overload Protected
A power supply circuit that does not include the features of a variable voltage and current control can by no means be considered truly versatile.
A variable workbench power supply circuit explained in this article is not only specified with a continuously variable voltage control but is also equipped with the feature of overload or continuously variable current control.
How it Works
A keen look at this 2N3055 based variable voltage current power supply circuit using transistor 2N3055 reveals that it’s actually only an ordinary stabilized power supply circuit, however it yet still provides you with the proposed features very efficiently.The voltage variations are made by using the preset P2, through a feedback configuration employing the components D1, R7, T2 and P2.
The inclusion of D1 makes it sure that the voltage can be lowered right down to 0.6 volts, which happens to be the forward voltage drop of the diode.
If any other specific minimum value is required then the diode can be replaced by zener diode having the required specified value.
Therefore in this variable power supply circuit using 2N3055 transistor, the transformer being a 0 – 40 V, the output becomes variable right from 0.6 to 40 volts maximum, that’s very handy indeed.
For implementing the current control feature, T3 along with P1, R5 and R4 are involved.
The value of R4 is specifically becomes responsible for defining the maximum allowable output current.
P1 is set to choose the maximum range within the value that’s marked or identified by the resistor R4.
- R1 = 1K, 5 watt wire wound
- R2 = 120 Ohms,
- R3 = 330 Ohms,
- R4 = to be calculated using Ohms law.
- R5 = 1K5,
- R6 = 5K6,
- R7 = 56 Ohms,
- R8 = 2K2, P1,P2 = 2k5 presets
- T1 = 2N3055,
- T2, T3 = BC547B,
- D1 = 1N4007,
- D2, D3, D4, D5 = 1N5402,
- C1, C2 = 1000uF/50V,
- Tr1 = 0 – 40 Volts, 3 Amp
2N3055 Pinout Details
If you have any doubts regarding this variable voltage and current power supply circuit using transistor 2N3055 circuit please do not hesitate to ask then through the comments below.
Original Transistor Power Supply Diagram:
The above design was inspired from the following circuit which was designed and presented in the elektor electronics magazine by the elektor engineers:
Simplified Variable Power Supply Design using 2N3055 and 2N2222 Transistors
The above designs were assessed and simplified with more effective results by Mr. Nuno. The revised and simplified design can be viewed in the following diagram:
The design features an over-current shut down with LED indication.
Video clip of the tested prototype:
For PCB Design and other Related Data, you can Download the following ZIP File:
Another Similar Power Supply Design as Referred by Mr. William C. Colvin is presented below for the viewer assessment:
2N3055 Wide Range Variable Voltage Regulator
The key highlights of the circuit are: wide range output: 0.1 to 50 volts excellent load regulation: 0.005% between 0 and 1 amp, decent line regulation: 0.01%, reduced output disturbance: superior to 250 microvolts.
The broad output selection is implemented with thehelp of the integrated circuit CA 3130, that is able to work even with a zero volt input/output differential. In addition, higher extension of the output range becomes feasible through the inclusion of T4 between the IC and the series pass transistor.
The high gain as a result acquired enables a superior level of regulation, and the T1/T2 Darlington pair offers a adequately large current boosting. T3 works like an output current controller.
When P1 is rotated totally anti-clockwise, T3 restricts at 0.6 amps. The limiting circuit becomes inactive when P2 is moved completely clockwise. The regulator circuit specifically operates in the following manner.
The IC CA 3130 analyzes the output voltage given to the non-inverting input with respect to a reference voltage at the inverting input.
The output voltage of the regulator is reduced with a potential divider to protect against damage to the IC.
The reference voltage is determined by P2, which needs to be a top-notch part, since any kind of noise upon its slider arm will probably be transferred to the regulator output terminals.
A additional IC, HFA3046 , offsets the reference voltage intended for temperature variations. The IC is made up of 4 transistors applied as diodes or zener and another transistor for cutting down the output impedance of the reference circuit.
The reference IC furthermore provides a stepped down supply voltage for powering CA 3130. This feature necessitates the use of each ICs in the regulator stage; if IC1 is removed can result in the break down of IC2. Each of the transistors shown in the diagram must be rated with a breakdown voltage of a minimum of 55 volts.