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Low Battery Indicator Circuit Using IC 555

Last Updated on by 73 Comments

The article explains a simple low battery indicator circuit using the IC 555 and a few resistors only.

Circuit Concept

Many electronic circuits such as emergency lights,  battery chargers, UPS systems, flashlights etc essentially require a low battery indication feature in order to avoid over discharge of the involved battery. An over discharge could mean a permanent damage to the battery.



A novel little low battery indicator circuit can be learned here, which incorporates just a single IC555 and a few resistors, it's a simple "plug and watch" kind of circuit.

Circuit Description

The circuit functioning may be understood with the following points:

We all know regarding the basic characteristic of the IC 555 when it's being used in the comparator mode: if pin#2 is subjected to a potential lower than 1/3rd of the Vcc, the output pin#3 goes high.

The above fact also indicates that pin#2 responds with reference to the supply voltage applied at pin#8 of the IC, which implies this voltage at pin#8 should be clamped to some constant level.

Therefore in the proposed design the supply pin of the IC is fixed at some reference level using a zener diode.

The battery voltage is allowed to reach pin#2 of the IC via the preset, which must be manually set such that voltage at pin#2 just falls below the 1/3rd of the zener voltage when the battery voltage reaches the specified lower threshold.

The above setting can be done manually by applying a sample voltage to the circuit imitating the lower threshold level.

Suppose, the specified lower threshold is 11.4V for a 12V battery, the applied sample voltage can be fixed at 11.4V and applied to the circuit. Next, the preset should be adjusted such that the LED just lights up. Now the preset may be glued by some permanent adhesive for preventing the setting from getting disturbed.

The set circuit is now ready to be attached with the battery in question, whenever the battery voltage reaches the 11.4V mark, the LED would light up, providing the required low battery information.

Simple low battery indicator circuit using IC 555 Diagram is shown below:

 

Parts List

R1,R3 = 10K
R2 = 100K
IC1 = 555
P1 = 100K preset
Z1 = zener diode, having voltage lower than the battery voltage.

IC 555 Pinout

 

Reader Interactions

Comments

    • hello Reader, don't depend on simulators, instead build it practically, you will be able to get the results immediately, provided you connect everything correctly.

      Reply

  2. Can I use 12v zener for 12v 7A2 battery. It does not work because the 555 just gets very hot and the LED is somewhat turning on all times even if i set the voltage to 13V or 12VO. I cannot find a 4v7 zener, I've tried 5v1 zener but its not working only getting the voltage drop more than the 12v zener.

    Reply

  3. Hi Swagatam Majumdar,

    I really like your projects, but can you make a 24v low battery alarm, that will activate at 22V?

    Kind regards,
    Viktor

    Reply

    • Bilal, keep P1 viper towards the positive supply…connect a 11v supply to the circuit, and adjust P1 until the LED just lights….hopefully this will set up the circuit to respond for a 12V battery whenever it reaches at 11V.

      Reply

  7. No sir.. capacitor is not needed to power the LED bank.. The capacitor is required only to give the control signal for the flashing circuit.. LED bank should have to be operated using battery power.. The capacitor voltage here acts only as the power source for the control circuits for 5s… When Main power fails.. all the associated control circuits will be powered using the decaying voltage persisting in the higher value capacitor. These circuits will give the necessary control control signals for the intended operations ( say flashing control and Audio Sensor Control ) and these signals are then suitably fed to a transistor driver stage and then it will respond according to these signals on the BATTERY VOLTAGE applied to it which will reflect in the LED bank ( just like when a PNP transistor whose emitter terminal connected to the BATTERY VOLTAGE switches off the LED bank connected between the GROUND and its COLLECTOR terminal when a positive Control signal is applied across its base and ground ) Due to this , all the circuits will stop working after 5 S ( or determined by the Capacitors discharge time ) and thereby saving the battery power to maximum… Battery power will be utilized only when a Manual clap signal is fed.
    i am in the middle of constructing a one like that… Will inform you soon about the result.. meanwhile i am also expecting improvements and suggestions from your side too.

    Reply

  8. Sir suppose the current has gone.. Now the entire circuit ( say for illuminating the LED bank 5 times, the timer circuit if any for providing 7s ON time for this LED flashing circuit AND the Clap Sound detecting circuit ) should have to be operated under 3.7 V battery voltage.. Now i am thinking about a large value capacitor ( say 1000 uf or more Capacitance ) which can be used as a power source for these circuits for just 5 S after power failure occurs… My idea is to charge the capacitor at the maximum voltage which can be provided by a DC Voltage source during Mains Power is available ( say a 230 V to 5 V DC converter ) and use the terminals of this capacitor for enabling the above said circuits for just 5 S only after power failure… In any manner, all these circuits should have to be turned off automatically after this 5 s to protect the battery voltage from unnecessary draining. So what is your remark about this IDea ? Can this be done in practical ?

    Reply

  10. Sir while giving the circuit ideas for the requirements i had put forward in my previous comment, you should make 100 % sure that those circuits will be able to work on that much low level of battery voltage ( say 3.8 to 2.8 V range )

    Reply

  11. Thank u for the immediate response Sir..
    Now i want to think in a different way.. I need a circuit which should operate in the following manner :
    (1). When power failure occurs, an LED bank should alternatively switches ON and OFF using a battery backup .. On time of the LED bank should be 1 s while OFF time should be negligible so that we can't feel the OFF time to be too high… This action should have to be done 5 times automatically so that the total time of working of the LED bank shouldn't go beyond 7 s. When the LED bank completes its 5th Illumination it should automatically switched off…

    (2). But there should be an option to continue the illumination of the LED bank if any signal is given before the 5th illumination ceases.. That signal should have to be in the form of a Sound Level sensed by a tiny microphone ( used in Mobile Phones )… This means when someone makes a sound ( say Clapping Sound ) before the LED bank illumination ceases at its 5th turn, the LED bank should continue to illuminate even after 5th turn until either its battery voltage falls below its critical low voltage level or Mains power returns..

    (3). Can you provide a simplest circuit OTHER THAN the TIMER CIRCUITS to make the 5 times illuminating effect ?

    (4). Whatever circuit you are using for creating the illuminating effect, they shouldn't draw any current after their function is accomplished ( say after 5th Illumination or When Clap Signal detected ).. How can this be made into practical ?

    My intention is to make a Fully automatic emergency light suitable for working only during night… The requirement given at first is to make sure that no unnecessary power wastage from the battery is occurred due to the unwanted operating condition of the Emergency lamp ( suppose when Main power fails during midnight. We will be sleeping during that time.. So no need of the Emergency Lamp.. )

    Therefore no one is there to give a sound signal to the microphone during that time and therefore the LED bank automatically switches off after the 5th Illumination… Even though this method fails when lightning and external noise come into act.. but i am not considering these factors right now..

    SO I AM EXPECTING A SATISFACTORY REPLAY FROM YOUR SIDE AS EARLIER AS POSSIBLE.. and remember to use least amount of components and the components selected should have to be simple ones too..

    thanks

    Reply

  12. Sir the higher voltage cut-off circuit using transistors are not working properly because they are not providing a sudden change in output dc level, instead the output of this configuration gradually changes which will not be sufficient to create an abrupt Higher voltage cut-off condition…plz provide me a better circuit to facilitate these requirements, but using least no. of components.. the circuit using IC555 is more accepted.. In the previous comment Music iz life asked you to provide a circuit of HIGHER VOLTAGE CUT-OFF using 555 IC, but you have provided him with the circuit of a Lower Voltage Cut-off

    Reply

  13. Sir, Can you provide an effective way to build an Over voltage indicator circuit using IC 555 ?

    I want to concatenate the Lower Voltage Indicator as well as Over Voltage indicator together on a single 555 IC… IS it possible so ? If your answer is Yes… How ? Plz explain Sir with diagrams…

    Reply

  14. Hello Sir,
    The simplicity of circuitry & explanation given is great!!!. I wanted similar circuitry for indicating Reserve & Low Lead acid battery charge at 30% & 20% of total charge respectively. Please guide me. Thank you.

    Reply

    • Use R1 = 10K, 1 watt

      use one 22k resistor in series with the 100k on its upper lead.

      use a 12V zener.

      connect 44V and adjust the 100k preset until the LED just lights up

      Reply

  17. hi sir
    am thinking of making an rc robot for my school science project fair would u mind giving me some ideas of circuts to use
    please

    Reply

  18. Hello, my name harry, i want to have fixed circuit using this, for low voltage cut off is under 12.6v and this will switch off the relay, and if voltage rise over 12.7v it will switch on the relay, how to do it? Sorry for my bad english

    Reply

  19. Hello, thanks.
    A question: When the LED is indicating low battery and someone connect a re-charger (voltage starts to rise), would the LED turn off by the scheme or it needs manual reset ?

    Reply

    • Thanks, I like it with hysteresis.
      What I want is output High when Vcc goes below 4.2V and reset when Vcc rises above 4.3V. I'm using 4×1.2V Ni-MH which are ~ 5.6V when fully charged, 4.8V – nominal and ~ 4..4.2V discharged.

      Reply

    • Thanks!

      adjust pin#2 volts to 1/3rd of zener volts at 4.2V or below.

      add a preset in a similar fashion to pin#6, and adjust it's voltage to 2/3rd zener voltage at 4.3V or above.

      Reply

  20. Hi sir….
    Iam using 12v ,7.24A/h battery .
    I connected the zenerdiode of 10v in circuit ,but the led was continuously glowing when the battery was full also ….what is the value of zenerdiode I have to connect sir ,,,,,,

    Reply

  23. A protection diode will be needed in reverse and in parallel to relay coil otherwise back emf will fry the IC.

    Regards

    Sam

    Reply

    • Thanks Sayad!

      Yes it is possible. You can add it directly across pin#3 and positive.
      Initially the relay will stay activated, at low voltage threshold the relay will deactivate.

      Reply

  25. Dear Swagatam

    Reference comments above you have stated that current consumption is about 5ma however according to my understanding a 555 IC uses 100ma for its working. For battery related products a cmos 555 is much better though its output current is much less as compared to normal 555.?

    Regards

    Sam

    Reply

    • Dear Sam,

      Without any output load a 555 IC will consume around 5mA,

      yes a CMOS version is always better , but it won't support heavier loads like a relay directly across its pin.

      Regards.

      Reply

  26. sir can i have a simple solar charge controler circuit for charging 50ah battery with 30w solar panel within two or thre hours! regard

    Reply

  27. thank you for your quicky reply. so we can use this circuit as low and full battery indicator with two LEDs.

    Reply

  28. Hello sir. can i use this circuit as full battery indicator for 12 volt battery?(i.e when the battery is full the LED should go off.)

    Reply

    • yes definitely you can do that.

      conversely you can connect the LED across pin#3 and positive….it will light up when battery gets full.

      Reply

  29. Thanks Swagatam. If I want my lower threshold voltage to be 10V, how do I go about the design?

    Reply

  30. Hello sir,

    Can i use this circuit for 6 V 4.5 AH battery? if no what changes should i need to do. and what is the value of zener diode and what is the power rating of resistors (eg. 1/4 or 1/2 W) in above circuit. Sir i am new here pls help.

    Thanks
    Naresh

    Reply

  31. Hello sir . Like the simplicity of this circuit.
    1) what is the total power consumption of this circuit.
    2) I have 6v 100mW zener diode can i use that value for 12 volt battery?
    3) Can i connect the LED output to a MOSFET and to a 9V relay,as automatic shut down for my gadgets for a 12v battery?

    Reply

    • Thanks!

      current consumption of the IC is 3 to 5mA

      6V zener will do.

      mosfet can be used with the LED, if a relay is used, it may be connected directly across pin3 and ground.

      Reply

    • Dear Sir
      your circuits are very useful and also simple enough for DIY hobbyists. Can you please help me with the following
      I have installed LEDs and CCFL angel halos in my car as DRLs. These are made to function at 12v and very sensitive. But in car the voltage drops to very low (about 10v) during starting the car and then increases to 14.2v after starting when the alternator functions. This make the leds and ccfl prone to damage.
      I will tackle the high voltage with a constant voltage circuit like LM7812, but I need your help for the following. I want to design a circuit using IC555 which cuts off the supply to leds as soon as voltage drops below 12v. (using a relay that gets activated when voltage is below 12v and gets deactivated when voltage increases to 12v again.
      Kindly advise. Thanks…Dr Ankit

      Reply

    • Thank you dear Ankit,

      I think an opamp circuit would be more appropriate and easy instead of a IC 555 for the low voltage detection.

      You can incorporate the first circuit from the following article, and use the relay set up as given in the second diagram.

      https://homemade-circuits.com/2011/12/how-to-make-simple-low-battery-voltage.html

      you will need to the adjust the 10k preset such that the LED lights up whenever the voltage goes below the intended threshold…for this setting you will need to supply a precise 12V from the battery side of the circuit and adjust the 10k perset to make the LED just light up.

      the relay N/C can be then terminated to the 7812 and the subsequent stages.

      Reply

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