The post explains a simple transformerless zero to 300 volts variable voltage and current power supply circuit which can be used for many different applications.
To protect against my higher voltage research projects from shooting up in smoke permanently, I developed an easy circuit which is able to render a variable voltage supply of 0 to 330 Volt.
But please be cautioned, the circuit is not isolated from mains potential, and therefore can inflict a lethal shock.
The supply is short-circuit proof: the current is restricted to approximately 100mA.
Simulation and Working
The design does not require a transformer, rather a 100 watt bulb is introduced at the input in order to provide ultimate safety in case of a short circuit or a component failure.
The mains voltage from after passing through the lamp is rectified with bridge D1 (1Amp / 500V) and C1.
T1 is configured as a source follower: the source of T1 complies with the voltage of the wiper of R3. D2 is insured to safeguard the gate of T1.
T2 and shunt resistor R2 establish the current limiter. Whenever the output current results in being excessive, T2 quickly discharges the gate of T1.
This stops the current from increasing any further. The value of R3 was basically identified experimentally; however it actually depends on the Hfe of T2 which means you may need to adjust the value of R2 appropriately.
Keep in mind T1 requires a large heatsink: in nastiest situation T1 would probably disperse 330V x 100mA = 33Watt!
You may try mosfets such as a BUZ 326 (400V/10.5Amp) or you may likewise use an IRF740 (400V/10Amp).
The output impedance of the power supply varies according to the beta of T1, therefore the bigger the MOSFET, the lesser the output impedance!
Circuit Schematic
This power supply can be used to obtain a regulated power output, variable right from zero to 300 volts maximum. All the devices should be mounted on heatsinks.
Using a Combination of BJT and Mosfets
Simulation and Working
The next transformerless 0-300V variable power supply circuit diagram can be understood with the following points:As can be seen in the figure, a high voltage transistor BF458 is used as the main load handling device.
Its base bias is controlled by another high voltage transistor BF337 whose emitter is clamped to a stable 24 volts.An FET is used for selecting the base current of the transistor BF337 via a pot of 1M.
This setting adjusts the base current for the BF337 which in turn restricts the main transistor BF458s voltage and current flow to the output.
The input to the circuit may be derived directly from the mains AC after proper rectification and filtration using a bridge network and a 10u/400V capacitor.
The entire circuit is extremely dangerous to touch, due care should be maintained while making and testing this circuit.
WARNING: THE CIRCUIT CARRIES LETHAL MAINS VOLTAGE AND THEREFORE IS EXTREMELY DANGEROUS. IT CAN KILL ANYBODY, IF TOUCHED ANYWHERE ON THE CIRCUIT IN POWERED CONDITION. OBSERVE APPROPRIATE PRECAUTIONS TO AVOID ANY MISHAP.
ralph says
hello sir may i ask if u have a circuit to control the speed of a dc motor 180vdc input 1.5 hp. thanks
Swag says
Hi Ralph, you can adapt the following concept and easily use it for your specific application
https://www.homemade-circuits.com/make-this-pwm-based-dc-motor-speed/
Armand says
Thanks a lot for this circuit? Mr swagatam, i can apply this in my led strip wit 72 leds, each 3 led will light in 12 volts, in total series of led will consume of 208 volts. i ask one more question is this safe for my back light led tv as a subtitute in broaken inverter? thanks a lot for your reply, GOD bless!
Swag says
Thank you Armand, I am sorry since this design is not mine I cannot suggest anything with confidence. Although others have built it successfully I still wouldn’t want to risk anything by suggesting on assumptions.
Edward Martin says
Can we modify it to have adjustable current too. Where do i need to put a current limit potentiometer. Using direct potentiometer isn’t suitable as i require 3 to 5 amps power.
Swag says
you can modify the R2 section with a rotary selector switch and attach the desired number of resistors with it, and then you can select one of those for achieving the required current control limit
sham says
Hello sir ,
I need to make a circuit which switchover automatically between 11.1v 8800mah li ion battery and smps 12v 2amp circuit.At the load side I have used stepper motor ,TFT graphic lcd and wifi unit which is powered by smps supply. Is it possible to charge a battery with this smps supply and make switching to battery supply in the absense of smps supply.Charger circuit is also required.I am new to electronics please help me to find out charger circuit+auto switch circuit.
Swag says
Hello Sham, you can try the second circuit from the following article
https://homemade-circuits.com/2013/04/automatic-micro-ups-circuit.html
please adjust the opamp preset through proper understanding and thinking, otherwise you will keep struggling with it.
The idea is simple.
pin#3 of the opamp is the battery voltage sensor.
when the voltage on this pin#3 goes higher than the pin#2, pin#6 switches to the supply level and vice versa, since pin#2 is fixed at 4.7V implies that as soon as pin#3 voltage becomes higher than 4.7V, pin#6 instantly becomes high, switching OFF the PNP transistor
elmar says
sir can i ask a favor ? could you make for me a circuit intended for testing a led strip for led tv back lights? i made this circuit above i used a 1:1 ratio transformer it works well even in a single beads with out damaging it but my fear is the electric shock.
Swagatam says
elmar, if you are using a 1:1 trafo then shock is already controlled to a great extent, make sure the current rating of the secondary is less the 10ma, and use a large filter capacitor after the bridge,
elmar says
thank you very much sir for your kindness.
Swagatam says
you are welcome!
elmar says
hi sir swagatam is this circuit could be use in testing led strip?
or how to modify this circuit for the purpose of testing led back lights strip without shock
Swagatam says
Hi Elmar, shock cannot be avoided in this design, it’s better to use an SMPS based power supply instead of this one if shock is a concern
The Rocking Time says
Hi Sir ..Your circuit ideas are awesome.
I am designing a variable dual power supply circuit with high current output .. I have a 300 W transformer. I was initially thinking of making the circuit with LM317 and LM337.. but it is very difficult to get LM337 in our place. So I have designed the circuit with 7805 and 7905 Ics. By putting them in dual mode with the ground as common I got +5V 0 -5V dual power.. By connecting 2 pots between the Battery ground and the Ground pins of 7805 ( pin#2 ) and 7905 ( pin#1 ) I could tweek the output voltage from 5V to the full 15V range which was exactly my requirement.. The circuit is successfull in delivering the voltage range.. But the real problem happens next I am not able to take enough current from the output. I cant run high current loads with it. To compensate that I have used 2 to 4 no.s of TIP3055 Ics after 7805 regulator and there was improvement in the current. But not completely.. Now I need the help of you to design the current amplifier section at the output of the negative voltage regulator Ic ( 7905 ). I have several 2N3055 NPN transistors and MJE2955 PNP Transistors with me.. please help in this problem.. I have sent you an email comprising the designed circuit
Swagatam says
Hi RT,
Your 2N3055 connections are correct and they should be able to deliver high current, but make sure to add a low value (may be a 22 ohm2 watt) resistor with the base of each transistor, otherwise they may get damaged if the load is bigger.
Faith Jumbo says
Please the 12v is it as a result of 12v zener diode please how come the 12v and why not use 330v which is the required output voltage
Swagatam says
yes it is, but the main reason is that by grounding 12V level the mosfet will be completely shut off…
Faith Jumbo says
Please sir can u elaborate more on how to calculate the value of R2 because if i multiple the value of R2 being 3E3 by 100mA is not giving me the 330v. And in one of the comments i read u said for 300mA R2 will be 2ohms u get by dividing 0.6/0.3 i want to know the 0.6 please can u give me steps on how 2ohms is gotten
Thanks and best Regards
Swagatam says
Faith, use the following formula for setting up the resistor
R2= 12/current Limit
for 100mA, this becomes
R2 = 12/100 = 0.12 ohms
Swagatam says
correction:
R2 = 12/0.1 = 120 ohms
Vic Natoli says
Thanks. I'll give it a go.
Vic Natoli says
Hi
I'm looking to make a 430V 150ma supply for a tube amplifier. If I use a 350V transformer to supply the input voltage, increase the voltage on C1 to 600V and use a higher rated MOSFET, should the above layout work? What would you recommend as a suitable MOSFET? Any issues that you can see in an audio application?
Swagatam says
Hi, yes according to me it should work….
Ali says
Hi dear Swagatam
i need a transformless power supply for my leds which change 230 v ac to 0-35 v or more
but please simple and without transformer
regards,
Swagatam says
Ali, you did not mention the current requirement….?
Ali says
2-5 amps
but please simple
Swagatam says
that's very high, you will have to opt for an SMPS version, capacitive type may not be recommended.
Ali says
Thankss swagatam
Ok,below 1 amp i can choose?
Swagatam says
Ali, you can try the following concept
https://homemade-circuits.com/2016/07/scr-shunt-for-protecting-capacitive-led.html
but make sure the SCR is rated above 2 amps
and change the zener diode with a 35V, 1 watt
ronald says
Hi Mr. Majumdar,
Is this able to used for electron tube amplifier, without any hum?.
Thanks so much.
Swagatam says
Hi Ronald, hum will depend on the filter capacitor value, if it is properly optimized then the hum can be controlled to the desired limits.
Jideofor Igwe says
Please sir, what modifications can i make in the circuit above in order to get a regulated 12v, 300mA at the output? And i don't need the light bulb at the input.
Swagatam says
Jideofor, I cannot suggest much regarding this circuit because it is not designed by me and it can be dangerous if anything goes wrong, especially because it is not isolated from the mains in any manner…
it's better to go for a capacitive power supply
Anonymous says
Forgot to say that I have excluded current limitation.
Swagatam says
if you have excluded the current limiting stage then initially try a resistive load with relatively high resistance such as a 40 watt bulb at the load side or a 25 watt soldering iron etc.
In this situation the input 100 watt bulb can be eliminated.
Anonymous says
Hello, and thanks for the diagram. Have tested it and the setup continues to burn the irf740 as soon as I come over about 250DC primary. Has cooling, and tested with bulb at about ½ wattage. Have tried with less zener, but even 10v burns it. What could be the reason?
Kenneth Wermuth says
Hello, and thanks for the diagram. Have tested it and the setup continues to burn the irf740 as soon as I come over about 250DC primary. Has cooling, and tested with bulb at about ½ wattage. Have tried with less zener, but even 10v burns it. What could be the reason?
Swagatam says
Hello, the circuit won't activate until a load is connected at the output, if it's burning without a load then something could be seriously wrong with connections or the device, make sure that the fet "source" is towards the load.
and remove C1 initially and check the response without it
also you can try connecting the zener across the gate and bridge (-) of the supply.
Anonymous says
Thanks for the sharing, would you please let me know if i can rise the max current from 100mA to 300mA by changing just resistor, i am needing a 300mA 100V power supply, thanks a lot
Swagatam says
you can do it by altering the R2 value.
R2 = 0.6/.3 = 2 ohms, is a good value for getting 300mA
ainsworth lynch says
ok then so you haven't desinged any circuit like that +70 -70 & Gnd
Swagatam says
sorry, I think I gave you the wrong link, here's the one I wanted you to see:
https://homemade-circuits.com/2014/07/0-to-50v-0-to10amp-variable-dual-power.html
but it will require a transformer.
ainsworth lynch says
I would need something to provide -70, +70 and ground
with this circuit i was wondering if I use the ground from the supply along with each output if that would work.
Swagatam says
I don't think that would work
ainsworth lynch says
Can i get a circuit like this that can produce dual polarity voltages for various amplifiers from probably 0-100v at about 3 or more amps, the supply in my country is 110v
Swagatam says
you can try the following circuit:
https://homemade-circuits.com/2013/06/0-300v-variable-voltage-current.html#uds-search-results
use TIP35/TIP36 instead of 2N3055/2955 in the diagram for getting a 0-100V range
Swagatam says
…I do not have a trasformerless design at the moment…
bhanu prasad Mishra says
Thanks sir let me try………but I have an diagram how can I send it to you in which e-mail id…
Swagatam says
you can upload it to any free image hosting site online and provide the link to me here, i'll check it out
bhanu prasad Mishra says
Hi sir I want to make a variable power supply for 1Amp load.
My purpose is to test relays and adjusting 555based, Opamp based circuit….
Please sir help me…
Swagatam says
bhanu, you can use a LM317 circuit as shown in the first diagram here:
https://homemade-circuits.com/2011/12/how-to-build-simplest-variable-power.html
use 10k instead of 5k for the pot
input can be anything from 5V to 30V
Arapan Bhadra says
Thanks Sir.Sir please suggest me a book where I can found the datasheet of different ICs
Swagatam says
Arapan, the internet is the best source for learning the datasheets, you can try googling them online.
Muhamad baidhowi says
hi Swagatam 🙂
I want to ask.
1. if the input should be given 100watt bulb
2. if the circuit is safe to touch the output.
3. and for how many watts the resistor wear.
Swagatam says
Hi Muhamad,
1) yes 100 watt is required for safeguarding the mosfet
2) No the circuit is extremely dangerous to touch
3)R2 is 2 watt rest all are 1/4 watt
Josep Yoga says
Hello sir swagatam please tell me how make Stabiliser AC
Swagatam says
hello joseph, you can try the following circuit:
https://homemade-circuits.com/2011/12/how-to-make-small-homemade-automatic.html
more example links can be found at the bottom of the article
Josep Yoga says
thank you sir swagatam, i will try
Arapan Bhadra says
Dear Sir please tell me how can I know about the functions of different IC's….
Swagatam says
Dear Arpan,
check their datasheets.
nitin gondliya says
sir plz give modification for high amp like 50amp at 60v thankx in advance.
Swagatam says
Nitin, connect more mosfets in parallel with the existing one, and calculate R2 accordingly…
Francisco says
Hi!
Thanks for sharing. I'm actually designing a similar circuit but with SCRs to improve efficiency, did you think about doing one like that?
Kind regards,
Francisco
Swagatam says
Hi, yes I have a SCR design using a zero crossing detector stage, but I am not very sure if it would be entirely safe.
The above design looks more convincing to me.
sisir roy says
Thank you Mr. Majumder for publishing this ckt. However I require a perfect ckt. for charging my 2X1.5 V chargeable batteries i.e. a 3V charger directy from 220V AC main supply, those are generally supplied with chinese make re-chargeable torches (easily available in the local market). My two sets has been damaged & I am unable to use them.
Swagatam says
You can use your cell phone charger for charging the 3V batteries by adding 4nos diodes in series with the positive line. The diodes can be 1N4007 type.
Shriram S says
Sir very nice circuit, actually it was the one i have been searching for months. how can we connect a display screen for this one probably a Seven Segment Display would do i feel [if I'm not wrong] to read the voltage and current separately. It would be great if you could do those modification.
Superb Sir.
Swagatam says
Thanks Sriram,
the following circuit can be attached with the above circuit for getting the required digital readings:
https://homemade-circuits.com/2013/05/make-this-simple-digital-voltmeter.html