The cost and quantity of parts necessary to develop the proposed 250 watt sine wave power inverter circuit is actually much less compared to a noisy square wave switching-type inverter circuit.
Only an extra three or four tiny transistors, a some resistors and capacitors, a couple of pots and a small driver transformer are all the additional parts which are required.
A glance at the block diagram will be enough to indicate that the fundamental concept of this sine wave power inverter is extremely basic.
The block diagram matches one of the simple 80 meter CW transmitter circuit. Essentially, it is only the frequency that is different ; 60 Hz instead of 3.5 MHz. And producing 250 watts of sine wave ac actually becomes drastically easier with the 500,000 meters (60 Hz) as opposed to the 80 meters (3.5 MHz).
A complete circuit diagram of the 250 watt sine wave inverter is shown below. The requirements are a sine wave oscillator, a buffer amplifier, and a power amplifier.
The oscillator could be in fact of any variety, however your best option for sensible reasons can be one particular implementing RC combinations.
However the difficulty of adjusting the frequency to be able to adapt it to 60 Hz happens to be greatly simplified by utilizing an oscillator which has its frequency implemented using an RC network. The frequency now could be altered by simply adjusting a potentiometer.
Referring to the circuit diagram, here the 10K potentiometer in the oscillator stage permits us to adjust the frequency. Do not forget that the oscillator stage will create a sine wave.
Several RC oscillator circuits are usually built to generate square waves while some others generate a sawtooth output.
We don 't want to employ these types, simply because we may end up with an inverter which is may be a low quality modified inverter. The 3.9K potentiometer in the oscillator section is positioned to regulate the level of gain in the feed back loop. Very high gain setting using this pot might lead to extreme distortion of the sine wave.
Setting the Frequency
How could you set the oscillator frequency to 60 Hz? You can use just about any common methods for computing, just like an audio frequency is measured . You could possibly evaluate your oscillator's frequency with the mains utility line voltage frequency either by seeing Lissajous statistics with an oscilloscope or by listening to and setting the beat frequency to zero.
Or perhaps for those who have a digital frequency counter, that' the best option you can have, so use it to measure and set the frequency to 60 Hz.
Besides getting the frequency correct , you should have the output voltage fairly close to the preferred range of 115 - 120 volts (or to 220V depending on the transformer). As indicated in the circuit diagram the output voltage is dependent on the adjustment of t he 4 K potentiometer which can be seen situated between the oscillator and the buffer amplifier stages.
A simple way to measure and confirm the output volts is by using a standard DMM set to the AC 500 V range and then measure the output voltage while simultaneously adjusting the 4 K pot.
In this stage the both the transformers are ordinary 60 Hz step down transformers. The driver transformer, for instance is actually a tiny power transformer having about three filament windings. One winding may be employed for the primary , and the remaining two in series might be used for creating the center tapped secondary.
A very common type center-tapped filament transformer could be very much appropriate for the output power transformer. With a 12 volt battery supply, you might anticipate the power amplifier transistors to generate an ac voltage of around 7-9 volts peak value or 5 to 6.5 volts rms.
It means that a 12 volt center-tapped filament transformer rated at 115 volt secondary winding output must be pretty sufficient.
The dimensions or current rating of the filament transformer depends upon the total power output you would want to generate. A 25 ampere, 12V transformer is going to be pretty enough for generating power outputs up to 200 to 250 watts. Picking out the transistor type in the power amplifier stage also will be dependent mainly by simply how much output power you want to generate.
The true waveform that can be acquired from this 250 watt sine wave inverter is slightly different from a true sine wave. As indicated in the above figure, each power transistor of this power inverter amplifier comes with an operating angle marginally lower than 180λ , that is certainly, near to a Class C type working.
A little deviation in the biasing of the transistors might pull the amplifier back to genuine Class B, however because no noises can be seen developing, this further hard work to improve the bias doesn't appear to be useful.