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You are here: Home / Power Electronics / How Switch Mode Power Supply (SMPS) Circuits Work

How Switch Mode Power Supply (SMPS) Circuits Work

Last Updated on July 3, 2019 by Swagatam 55 Comments

SMPS is the acronym of the word Switch Mode Power Supply. The name clearly suggests that the concept has something or entirely to do with pulses or switching of the employed devices. Let's learn how SMPS adapters work for converting mains voltage to a lower DC voltage.

Advantage of SMPS Topology

In SMPS adapters the idea is to switch the mains input voltage into the primary winding of a transformer so that a lower value DC voltage may be obtained at the secondary winding of the transformer.

However the question is, the same can be done with an ordinary transformer, so what is the need of such complicated configuration when the functioning can be simply implemented though ordinary transformers?

Well, the concept was developed precisely for eliminating the use of heavy and bulky transformers with much efficient versions of SMPS power supply circuits.

Though the principle of operation is quite the similar, the results are hugely different.

Our mains voltage is also a pulsating voltage or an AC which is normally fed into the ordinary transformer for the required conversions, but we cannot make the transformer smaller in size even with current as low as 500 mA.

The reason behind this is the very low frequency involved with our AC mains inputs.
At 50 Hz or 60 Hz, the value is tremendously low for implementing them into high DC currents outputs using smaller transformers.

This is because as the frequency decrease, the eddy current losses with the transformer magnetization increases, which results in huge lose of current through heat and subsequently the whole process becomes very inefficient.

To compensate the above loss, relatively larger transformer cores are involved with relevant degree of wire thickness, making the entire unit heavy and cumbersome.

A switch mode power supply circuit tackles this issue very cleverly.

If lower frequency increases eddy current losses, means an increase in the frequency would do just the opposite.

Meaning if the frequency is increased, the transformer could be made much smaller yet would provide higher current at their outputs.

That's exactly what we do with an SMPS circuit. Let's understand the functioning with the following points:

How SMPS adapters work

In a switch mode power supply circuit diagram, the input AC is first rectified and filtered to produce relevant magnitude of DC.

The above DC is applied to an oscillator configuration comprising a high voltage transistor or a mosfet, rigged to a well dimensioned small ferrite transformer primary winding.

The circuit becomes a self oscillating type of configuration which starts oscillating at some predetermined frequency set by other passive components like capacitors and resistors.

The frequency is usually above 50 Khz.

This frequency induces an equivalent voltage and current at the secondary winding of the transformer, determined by the number of turns and the SWG of the wire.

Due the involvement of high frequencies, eddy current losses become negligibly small and high current DC output becomes derivable through smaller ferrite cored transformers and relatively thinner wire winding.

However the secondary voltage will also be at the primary frequency, therefore it is once again rectified and filtered using a fast recovery diode and a high value capacitor.

The result at the output is a perfectly filtered low DC, which can be used effectively for operating any electronic circuit.

In modern versions of SMPS, hi-end ICs are employed instead of transistors at the input.
The ICs are equipped with a built in high voltage mosfet for sustaining high frequency oscillations and many other protection features.

What Built-in Protections do SMPS Have

These ICs have adequate built in protection circuitry like avalanche protection, over heat protection and output over voltage protection and also a burst mode feature.

Avalanche protection ensures that the IC does not get damaged during power switch ON current in rush.

The over heat protection ensures that the IC is automatically shuts off if the transformer is not wound correctly and draws more current from the IC making it dangerously hot.

The burst mode is an interesting feature included with the modern SMPS units.

Here, the output DC is fed back to a sensing input of the IC. If due to some reason, normally due to wrong secondary winding or selection of resistors the output voltage rises above a certain predetermined value, the IC shuts off the input switching and skips the switching into intermittent bursts.

This helps to control the voltage at the output and also the current at the output.

The feature also ensures that if the the output voltage is adjusted to some high point and the output is not loaded, the IC switches to burst mode making sure that the unit is operated intermittently until the output gets adequately loaded, this saves power of the unit when in standby conditions or when the output is not operative.

The feedback from the output section to the IC is implemented via an opto-coupler so that the output remains well aloof from the input high voltage mains AC, avoiding dangerous shocks.




Previous: Motor Protection Circuits – Over Voltage, Over Heat, Over Current
Next: Simple 12V, 1A SMPS Circuit

About Swagatam

I am an electronic engineer (dipIETE ), hobbyist, inventor, schematic/PCB designer, manufacturer. I am also the founder of the website: https://www.homemade-circuits.com/, where I love sharing my innovative circuit ideas and tutorials.
If you have any circuit related query, you may interact through comments, I'll be most happy to help!

You'll also like:

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  • 2.  LM317 Variable Switch Mode Power Supply (SMPS)
  • 3.  Adjustable 0-100V 50 Amp SMPS Circuit
  • 4.  220V SMPS Cell Phone Charger Circuit
  • 5.  The Role of Inductor Coil in SMPS
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  1. Search Related Posts for Commenting

  2. Tahir Baig says

    how i make customized power supply that powering a juicer machine at variable voltages like 200V,250V,AND 400V.

    Reply
    • Swagatam says

      You will need a variac for that, because SMPS will supply DC not AC

      Reply
      • Tahir Baig says

        What kind of variac?

        Reply
        • Swagatam says

          Please Google it, you will get the explanation with images.

          Reply
  3. Olgun says

    Hello!Atx power supplies have a switch for 110v-220v selection.How does this switch work?
    Atx power supply has two large filter capacitors in the input section. Usually 470 microfarad is 200V.Why is the capacitor not one?
    470 microfarad 200V equivalent to two capacitors 1000 microfarad 400V one can not be used?

    Reply
    • Swagatam says

      The switch must be used depending on the input voltage specification. For 220V inputs, slide it towards the 220V side and for 120V supply sockets slide it on the 120V side. I have not checked the capacitor and connection details, so I cannot advise on that

      Reply
  4. uday says

    Hi Swagatam,
    Thank for your efforts.
    I am Looking for 2500W/50A Power supply. Pls. help.

    Uday

    Reply
    • Swag says

      Hi Uday, I think you can try the following concept and modify it suitably as per the intended specs

      https://homemade-circuits.com/2014/06/smps-2-x-50v-350w-circuit-for-audio.html

      Reply
    • Uday Joshi says

      Thank You Very Much.
      Cirtainly i will try this.

      Reply
      • Swag says

        You are most welcome!!

        Reply
  5. chaudhary Bhavana says

    plz post 24v 500ma smps circuit diagram

    Reply
  6. nomsa zwane says

    Hey sir Swagatam, how can I go about designing a high frequency (20 kHz or more) switched mode DC power supply.

    Reply
    • Swagatam says

      Hi Nomsa, you can do it through a simple IC555 based flyback switch mode circuit

      Reply
  7. Shaji.R.K says

    Hi Swagatam,If you could help me by sending the circuit of +ve & -ve 38 volt 10 amp SMPS Circuit for my mosfet amplifier.please mention the specifications of transformer also.

    Reply
    • Swagatam says

      Hi Shaji, you can modify the following concept as per your specific requirement

      https://homemade-circuits.com/2014/06/smps-2-x-50v-350w-circuit-for-audio.html

      Reply
  8. Cappy Nectar says

    H!I need a the schematics for a TV: lg 50pc55 that's smps board: EAY32957901.
    If someone have one or a link, please let me know.
    Thanks!

    Reply
    • Swagatam says

      Hi, I'll try to find it, if I get one will update it in this site…

      Reply
  9. Rajarshi says

    Hi Swagatam da,
    Thanks a lot for such a simple yet comprehensive Idea. I am very much confident now to go for my first self-made PSU. Just one thing, can you please suggest me a place where I can order the Ferite E Core Transformer, because till now I used to go to Radio Equipments Co. @ Chandni Chowk (Kolkata) for my electronic needs, but it seems they are not able to provide customized transformers as in this case.
    Is it recommended to self-wind the coils at home with prescribed gauzed wires?

    Reply
    • Swagatam says

      Thank you Rajarshi, I am glad I could help….

      …. yes, the transformer cannot be procured ready made from anywhere, only the transformer spares needs to be procured and then assembled at home by following the given winding data

      Reply
  10. rajeev madhavan says

    Could you help me to make 12 volt smps for l e d light 18 watt

    Reply
    • Swagatam says

      presently I do not have this circuit, will try to publish if possible.

      Reply
  11. Krishnakumar R says

    Is it safe to remove c7 if I want to connect the ground on the dc side to mains ac ?

    Reply
    • Swagatam says

      …you can try the following circuit if isolation is not a concern for your need:

      https://homemade-circuits.com/2014/02/simple-1-watt-to-12-watt-smps-led.html

      Reply
  12. Krishnakumar R says

    Hi,
    I see that most smps mobile chargers have a 2.2nf or so capacitor connecting the dc ground on primary and the dc ground on the secondary side. I couldn't understand the use of this capacitor. Why is this cap(c7) needed ?

    I want to measure the primary ac voltage without isolation and hence want to connect the ground of the dc to the ground on the primary side. Is it safe to do this ?

    Thanks
    Krishna

    Reply
    • Swagatam says

      Hi, if the capacitors are referenced to ground then most probably these are for filtering high frequency content or noise in the circuit.

      It's absolutely not safe to use the primary side of any SMPS for a DC application…

      Reply
    • Krishnakumar R says

      Dear Swagatam,
      Assuming that there is going to be no human contact on the dc side, is it safe to remove c7 in this circuit OR replace c7 with a short.

      With c7 in place, is this an example of a 100% isolated dc smps power supply ?
      Thanks
      Krishna

      Reply
    • Swagatam says

      Dear Krishnakumar,

      C7 is not required according to me….I can't figure out the exact intention behind introducing this capacitor, because it might affect the 100% isolation criterion of the SMPS

      Reply
    • Krishnakumar R says

      Dear Swagatham,
      Thanks for your quick response. I have been opening up mobile chargers from ranging 60/- to 500/- and observed that all of them have this capacitor. The cheap ones use self oscillatory circuit based on Transistor and the expensive ones use IGBT based drives with forced oscillations. I will try out my instrumentation circuit by removing this capacitor and keep you updated.

      For the next phase I am planning for a transformer less power supply followed by a cheap 5v regulator like http://www.ebay.in/itm/DC-DC-3A-Buck-Converter-Step-Down-Module-Power-Supply-DIY-4-5-28V-to-0-8-20V- /131634145521?hash=item1ea601a8f1:g:D~gAAOSwA4dWJ1LQ

      I plan to use a zener to clip the input voltage to ~ 15v @ ~200mA. The 5v regulated output should be able to reach upto 500ma. Let me know yout thoughts on such a circuit.

      Thanks
      Krishna

      Reply
    • Swagatam says

      Dear Krishnakumar,

      you can take the help of the following article for further info:

      https://homemade-circuits.com/2015/10/calculating-inductor-value-in-smps.html

      Reply
  13. rahul jadhav says

    hello sir, which device can be used as a replacement of transformer in regulated power supply

    Reply
    • Swagatam says

      In SMPS the ferrite transformer cannot be replaced, it's the heart of the system.

      Reply
  14. rahul jadhav says

    hello sir,which device can replace transformer in regulated power supply???

    Reply
  15. Ramamurti Thyagarajan says

    Can you please tell me if a UPS WITH 12 volts 1 amp OUTPUT. Is available.I require this for the modem .since the modem takes a few minutes for configuration each time the current goes off

    Reply
    • Swagatam says

      you may try the circuits explained here:

      https://homemade-circuits.com/2013/03/simple-dc-ups-circuit-for-modemrouter.html

      Reply
  16. simbu bass says

    sir how to do an smps wich is controlling by mosfet as a switch pls reply simbu389@gmail.com

    Reply
    • Swagatam says

      you can try the following circuit:

      https://homemade-circuits.com/2014/03/12v-5-amp-transformerless-battery.html

      Reply
  17. Kaustubh Mhatre says

    Hey please send me the circuit for 5v DC 1Amp from 230v AC. kmhatre14@gmail.com

    Reply
    • Swagatam says

      you can refer to the following article:

      https://homemade-circuits.com/2014/02/220v-smps-cell-phone-charger-circuit.html

      Reply
  18. Lomas Subedi says

    Thank you very for the valuable tutorial. Can I get some ideas for designing various voltage and current rated switched mode power supplies? Are there any easy understanding steps ? What should be modified in the design to change the o/p to 5V-2A of ratings. Please let me understand the way for choosing the transformer for different ratings of o/p. Thank you 🙂

    Reply
    • Swagatam says

      the primary side of an SMPS is a complex section and cannot be modified or tweaked easily, and is not recommended.

      the transformer secondary can be adjusted some for getting a desired selected output.

      You may refer to the article for more info:

      https://homemade-circuits.com/2015/07/turns-and-voltage-ratios-total-voltage.html

      https://homemade-circuits.com/2015/04/how-to-make-variable-smps-driver-circuit.html

      https://homemade-circuits.com/2015/04/how-to-make-variable-current-smps.html

      Reply
    • Lomas Subedi says

      Thanks Swagatam. What happens when input ac voltage varies ? For example can it be capable to provide the rated output when AC voltage varies from 110V to 220V ?

      Reply
    • Swagatam says

      Thanks Lomas, an SMPS will continue to produce a constant voltage at the output as per its rating, regardless of the input mains input (within 100V and 285V)

      Reply
  19. Swagatam says

    yes that's correct, PWMs or the duty cycle can be used for adjusting current, not voltage.

    Reply
  20. aravind says

    how much amps is possible in viper22a sir

    Reply
    • Swagatam says

      1 amp max.

      Reply
  21. Ali Bin Fiaz says

    Can you please share 48 volt SMPS circuit.

    Reply
    • Swagatam says

      you can built the following circuit:

      https://homemade-circuits.com/2012/03/how-to-make-simple-12-v-1-amp-switch.html

      double the number of turns in the secondary and adjust R6 until 48V is achieved at the output

      Reply
  22. Ali Bin Fiaz says

    I wanted to make a 48 volt SMPS. Kindly share schematic for 48 volts supply.

    Reply
  23. Deepak Saxena says

    I want 12 volt 5 amp built circuit for AC to DC in regular quantity. deepakfromagra@hotmail.com

    Reply
  24. Hemant Bhayana says

    hi swagtham

    Can I have your phone no. pls

    Regards

    Reply
    • Swagatam says

      Hi Hemant,

      I am sorry a telephonic conservation won't be possible, you can contact me via the email IDs given in the "contact" link below

      Reply
  25. Swagatam says

    Not much difference as far as efficiency is concerned, they just facilitate different PCB designs pinout arrangement, and other dimension considerations according to me.

    Reply
  26. raj says

    i am beginner…and i am planning to start manufactoring mobile chargers.can u please suggest me some way to learn these circults and which circults i should prefer

    Reply
    • Swagatam says

      The coil is the main component which needs proper dimensioning, and is most difficult to design, it's better to buy one ready-made sample and copy it as it is.

      Reply
  27. Swagatam says

    Hi Shweta,

    It is a regular SMPS having multiple voltage outputs.

    The ferrite transformer involved with PC smps have many taps and winding which are very complicated, so i am sorry it would be difficult for me to figure out and present the date and the configurations..

    Reply


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