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High Power 250 Watt MOSFET DJ Amplifier Circuit

Last Updated on November 10, 2023 by Swagatam 96 Comments

The powerful DJ MOSFET amplifier circuit design provided in this article is reasonably easy to build and will produce a thumping 250 watts of music into a 4 ohm loudspeaker.

Use of HEXFETs at the output ensures monstrous current and voltage amplification.

The involvement of MOSFETs or rather HEXFETs at the output stage of this 250 watt mosfet amplifier circuit promises high and efficient amplification of both voltage and current.

The circuit particularly exhibits impressing features like low distortion and external offset voltage and quiescent current adjustments.

Amplifier Input Stage

250 Watt MosFet Amplifier Circuit

Amplifier Power Output Stage

250 Watt MosFet Speaker Output

How the Circuit Functions

This outstanding 250 watt mosfet amplifier circuit can be used as a DJ amplifier in concerts, parties, open grounds etc.

The design being symmetrical produces negligible distortions. Let’s try to analyze the circuit details:

Referring to the circuit diagram, we see that the input stages primarily consists of two differential amplifiers.

The blocks T1 and T2 are actually matched paired dual transistors in one package, but you may go for discrete transistors, just make sure their hFEs are properly matched. Use a couple of BC 547 and BC 557 for the NPN and the PNP types respectively.

A differential configuration is probably the perfect way of integrating two signals, for example here the input and the feedback signals are mixed so efficiently.

Typically the ratio of the collector/emitter resistances of T1 determines the amplification of this stage.

The DC operating reference for T1 and T2 is received from a couple of transistors T3 and T4 along with the associated LEDs.

The above LED/ Transistor network also helps to provide a constant current source to the input stage as it virtually remains unaffected to ambient temperature variations, but preferably the LED/ transistor pair should be attached together by gluing them together or at least soldered very close to each other over the PCB.

Immediately after the coupling capacitor C1, the network comprising of R2, R3 and C2 forms an effective low pass filter and helps maintaining a bandwidth to a level suitable for the amplifier.

Another small network at the input, involving a 1M preset and a couple of 2M2 resistors helps adjusting the off-set voltage so that the DC component at the output of the amplifier stays at zero potential.

After the differential stage an intermediate driver stage is introduced comprising T5 and T7.

The configuration consisting of T6, R9 and R17 forms a kind of variable voltage regulator, which is used to set the quiescent current consumption of the circuit.

The boosted signal from the above stage goes to the driver stage consisting of T8 and T9 which are effectively used to drive the output power stage involving the HEXFETs T10 and T11 where the signals ultimately undergoes a massive current and voltage amplification.

From the diagram it is clearly identifiable that T10 is a p-channel and T11 is an n-channel FET.

This configuration allows efficient amplification of both current and voltage at this stage.

The overall amplification is though limited to 3 due to the feedback wiring of R22/R23 and also with R8/C2. The limitation ensures low distortion at the output.

Unlike bipolar transistors, here the outputs stage incorporating HEXFETs have a distinct advantage over its age old counter part.

HEXFETs being positive temperature coefficient devices are equipped with the inherent property of limiting their drain source as the case temperature tend to get too hot, safeguarding the device from thermal runaway situations and getting burnt off.

Resistor R26 and the series capacitor compensate the rising impedance of the loudspeaker at higher frequencies.

Inductor L1 is placed to safeguard the loudspeaker from instantaneous rising peak signals.

Parts List

  • R1 = 100K = 1
  • R2 = 100K = 1
  • R3 = 2K = 1
  • R4,5,6,7 = 33 E = 4
  • R8 = 3K3 = 1
  • R9 = 1K PRESET =1
  • R10,11,12,13 = 1K2 = 4
  • R14,15 =470E = 2
  • R16 = 3K3 = 1
  • R17 = 470E = 1
  • R18,19,21,24 = 12E = 4
  • R22 = 220, 5 WATT = 1
  • R20,25 = 220E = 2
  • R23 = 56E, 5 WATTS = 1
  • R26 = 5E6, ½ WATT = 1
  • C1 = 2.2uF, PPC = 1
  • C2 = 1nF = 1
  • C3 = 330pF = 1
  • C6 = 0.1uF, mkt = 1
  • T3 =BC557B = 1
  • T4 = BC547B = 1
  • T7,9 = TIP32 = 2
  • T5,6,8 = TIP31 = 3
  • T10 = IRF9540 = 1
  • T11 = IRF540 = 1
160 Watt complete Amplifier Design with Pinout

An alternate version of the above explained 250 watt power amplifier can eb seen in the following diagram having all the details regarding the components:

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Filed Under: Audio and Amplifier Projects Tagged With: 250, DJ, High, MOSFET, Power, Watt

About Swagatam

I am an electronics engineer and doing practical hands-on work from more than 15 years now. Building real circuits, testing them and also making PCB layouts by myself. I really love doing all these things like inventing something new, designing electronics and also helping other people like hobby guys who want to make their own cool circuits at home.

And that is the main reason why I started this website homemade-circuits.com, to share different types of circuit ideas..

If you are having any kind of doubt or question related to circuits then just write down your question in the comment box below, I am like always checking, so I guarantee I will reply you for sure!

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Reader Interactions

Comments

piero campi says:
August 12, 2024 at 5:47 pm

Dear Swagatam, how can you declare this amplifier as a 250 Watt output power???
The power supply is +/- 35 Volt, hence the voltage swing is 70 V-pp. The RMS value of 70 V-pp is 35/1.41, i.e. 25 V-RMS. As the RMS power is (V^2)R (R is the output impedance), the power will be about 80 Watt with 8 Ohm.

Reply
Swagatam says:
August 12, 2024 at 6:20 pm

Thank you Piero,
You are correct with your calculations.
The post was created some 10 years ago so maybe there was some misunderstanding with the calculations during that time.
But no worries, the amplifier devices can be suitably upgraded to handle up to 120V DC and reach up to 250 watts.
Alternatively you can try doing the same with the following simple concept and get up to 300 watts power output:
https://www.homemade-circuits.com/how-to-make-simplest-100-watt-mosfet/

Reply
piero campi says:
August 12, 2024 at 8:38 pm

Thank you Swagatam for your quick reply.
I have another question about this schematics: I’ve been taken aback by the fact that the two mosfets are common source, contrary to the vast majority of other circuitries (including your proposed 100W amplifier).
I’m, however, very curious to go in detail with this project, maybe simulating it with LTspice.
If I come up with something, I’ll come back to you.
Kind regards,
Piero.

Reply
Swagatam says:
August 13, 2024 at 8:56 am

Hi Piero,
there are basically two types of MOSFET output configurations in a MOSFFET power amplifier
1) Drain-connected and 2) Source-connected.
In drain-connected topology as shown in last diagram of above article, the MOSFET drains are connected together to form the output. This topology has the advantages of high voltage gain characteristics and can be used for both voltage and current amplification.
So the drain-connected topology as shown in the last diagram above is better compared to source-connected configurations which are commonly used in other amplifiers.
If you have any further updates please let us know…

Reply
Mathews Bwalya says:
April 11, 2024 at 3:43 pm

Swagatan,

Can I also use 20N60C3 mosfet and it’s complementary transistor on the output stage of the DJ thumping amplifier?

Reply
Swagatam says:
April 11, 2024 at 5:40 pm

Mathews, no, this MOSFET cannot be used.

Reply
Mathews Bwalya says:
April 11, 2024 at 3:39 pm

Hello there,

May I please find out the maximum voltage supply for the DJ amplifier mentioned above.

Reply
Swagatam says:
April 11, 2024 at 5:40 pm

It is around +50V, -50V

Reply
Shamoon says:
September 8, 2021 at 2:57 pm

Sir, I want to make a 500W dual channel class-d amplifier with sound frequency 1Hz to 100kHZ.
Please guide me.

Many thanks in advance

Reply
Swagatam says:
September 8, 2021 at 7:43 pm

Hi Shamoon, sorry, 500 watt looks too high, I do not have the design at this moment!

Reply
Debu Dasgupta says:
February 23, 2021 at 10:47 am

Hi Swagatam,
I am planning to make a 200W RMS Subwoofer , can I use this CKT as it is ? what should be my LPF at the input , can you suggest , also I about the protection circuit what are the 25 VAC inputs , from where are they derived. would appreciate a reply thanks
debu.dasgupta@gmail.com

Reply
Swagatam says:
February 23, 2021 at 5:29 pm

Hi Debu, you can try the last circuit from the following article for the LPF

https://www.homemade-circuits.com/make-this-low-pass-filter-circuit-for/

for the amplifier circuit, I will rather recommend the following circuit, and not the above one since it is an overkill:

DIY 100 Watt MOSFET Amplifier Circuit

Reply
Marcel says:
February 22, 2018 at 12:35 am

one pair IRF540/9540, +-35V =250W??????????? maybe 50W

Reply
Swagatam says:
February 22, 2018 at 6:48 am

How do you calculate wattage???
See below:

+/-35 x 10 amps = 350 watts

Reply
Marcel says:
February 22, 2018 at 9:20 pm

IRF540/9540 =max. dissipation 150W

Reply
Swagatam says:
February 23, 2018 at 6:55 am

what is max dissipation, please define? and what about the VDS and Id values??

Reply
Swagatam says:
February 24, 2018 at 8:17 am

the above circuit is rated at 250 watt and can be extended upto 400 watts by increasing the supply upto 80V, but this would be possible only when the mosfets are mounted on sufficiently large heatsinks

Reply
Marcel says:
February 19, 2018 at 8:56 pm

T14 is darlington? OMG. Why?

Reply
chari says:
January 31, 2018 at 8:45 pm

hi sir am looking for 160 watts rms 4 ohms sub woofer amplifier single channel. can u suggest any power amp IC or mosfet based circuits .

Reply
Swagatam says:
February 1, 2018 at 9:02 am

Hi chari,

you can try the following amplifier circuit

https://www.homemade-circuits.com/how-to-make-simplest-100-watt-mosfet/

Reply
Raghavendra says:
January 1, 2018 at 7:05 am

Hello sir wish you and your family a bright new year

Reply
Swagatam says:
January 1, 2018 at 11:35 am

Thanks Raghavendra, wish you too and your Family a very happy and a prosperous New Year

Reply
Raghavendra says:
December 30, 2017 at 5:28 pm

Thanks sir for doing all help full need

Reply
Swagatam says:
December 30, 2017 at 5:30 pm

you are welcome!

Reply
Sean says:
October 7, 2019 at 6:15 am

what type of speaker should I use?

Reply
Swagatam says:
October 7, 2019 at 8:23 am

Any loudspeaker, rated at 4 ohms, 300 watt

Reply
Raghavendra says:
December 28, 2017 at 5:40 pm

Hello sir both the circuits that you have sent to me are working and thanks very much and another thing to ask you sir is which ic is better or good for audio amplifier that is la4440 or stk 4141

Reply
Swagatam says:
December 28, 2017 at 6:48 pm

Hello Raghvendra,

I am glad it worked for you! both the ICs are almost similar with their specs, LA4440 is slightly lower in wats than the STK4141, Its 19 watts while the STK is 25 watts…but STK looks quite obsolete now…

Reply
Mihai Adrian says:
January 3, 2017 at 12:47 pm

Hello Sagatam Majumdar. There are inconsistencies in the values of some of the parts between the schematic at the bottom of the page and the parts list. For example, C3 and C6. They have a value on schematic and a value in part list. Witch one is the correct value?
Thank you

Reply
Swagatam says:
January 3, 2017 at 2:35 pm

Hello Mihai, slight differences in the component values will have no affect on the designs…however you can preferably go with the last diagram which is the original one.

Reply
Vijay Mg says:
October 29, 2016 at 5:33 am

Sir, Send easy method, testing the transistor and MOSFETs

Reply
Swagatam says:
October 29, 2016 at 11:07 am

Vijay, there's only a standard method to test BJT and mosfets….BJTs are easy to test but mosfets are not….you can refer to youtube and search this, you will be able to find some video tutorials….

but you will have to remove the transistors from the PCB before checking them.

Reply
Vijay Mg says:
October 28, 2016 at 1:56 pm

Sir,I want post PCB image, Wts is email

Reply
Swagatam says:
October 29, 2016 at 2:30 am

Vijay, sending PCB image will not help, you will have to troubleshoot it yourself, or build it again from the scratch, it's not so difficult…..keep trying you will succeed.

Reply
Vijay Mg says:
October 27, 2016 at 3:56 pm

Sir, any one done/tested this ckt and got success

Reply
Swagatam says:
October 28, 2016 at 1:55 am

All these circuits are taken from elektor electronics magazine, and these have been tested by the elektor electronics engineers.

Reply
Vijay Mg says:
October 27, 2016 at 3:55 pm

Please, help me sir I spend more time in this ckt but no success

Reply
Swagatam says:
October 28, 2016 at 2:24 am

build a new circuit and this time build the lat circuit from this article

https://www.homemade-circuits.com/2012/01/how-to-make-hi-fi-100-watt-amplifier.html

this circuit was tested by me personally.

i too had problems at first, and i was very new to electronics at that but i could troubleshoot it myself and make it work perfectly.

make sure your parts are of good quality.

Reply
Vijay Mg says:
October 27, 2016 at 3:53 pm

Sir I connected ammeter in series with positive by shorting output to ground,but in multimeter no reading only zero

Reply
Swagatam says:
October 28, 2016 at 2:20 am

If the ammeter is showing nothing then how come R16 is getting hot?

check quiescent current by shorting the input terminals, and by removing the speaker….don't short the output.

Reply
Vijay Mg says:
October 27, 2016 at 3:49 pm

Sir, R23 get heating solved by attending loose connection,but now R16 getting heated and no audio output

Reply
Swagatam says:
October 28, 2016 at 2:03 am

Vijay, that means you might have other faults also, or a transistors may be faulty or wrongly connected….I cannot troubleshoot your circuit without seeing it.

Reply
Vijay Mg says:
October 25, 2016 at 11:06 am

And R23 getting heat

Reply
Vijay Mg says:
October 25, 2016 at 11:05 am

Sir I made PCB and all parts placed but no sound only humming sound in speaker,
I connected multimeter plus to output and mins to GND, range 20v DC for feedback reading its getting 15v and no
Variable even I adjusting R9 i.e 1k port

Reply
Swagatam says:
October 26, 2016 at 2:21 am

Vijay, how did you adjust the 1K preset??

It's for setting up the quiescent current.

please read the following article to learn how to adjust the preset for setting up the correct quiescent current.

quiescent current means current which the amplifier will consume without any music, or in the idle state.

https://www.homemade-circuits.com/2012/01/how-to-make-hi-fi-100-watt-amplifier.html

Reply
Vijay Mg says:
September 26, 2016 at 5:18 pm

Which is more output sound. 250w dj amplifiers or ic 4440 amplifier

Reply
Swagatam says:
September 27, 2016 at 8:09 am

you can yourself compare by checking their datasheets

Reply
Vijay Mg says:
September 26, 2016 at 7:26 am

sir, already i brought parts as per old circuit(total=800 Rs), so lets continue.which is that first R5 & C2 or after that? and (small doubt it will work)

Reply
Swagatam says:
September 26, 2016 at 11:39 am

Vijay, it is the right side R5, and C2…yes it will work

Reply
Swagatam says:
September 26, 2016 at 3:11 am

A updated a similar diagram at the bottom, you can make it accordingly…

R5 = 22K
C2 = 330pF

Reply
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