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Cell Phone Emergency Charger Pack using Ni-Cd Batteries

Last Updated on January 2, 2024 by Swagatam 62 Comments

In this post  I have explained the construction of a simple emergency charger pack using Nicket Cadmium (Ni-Cd) batteries for your cellphones and smart phones for emergency charging of your cellphone, so that next time you are never stuck on a highway with a full discharged dead cellphone battery.

Circuit Concept

It often happens, our cell phone goes into a low battery condition right in the middle of an important conversation, and even worse it happens while we are travelling or situated in some remote outdoor location where there's no charging facility available.

No matter what, this little pack will give your cell phone an immediate refill every time it tends to get flat outdoors.

We all know that at 3.7 V DC, a cell phone battery is considered to be fully charged.

For charging it at the above level a charging source needs to provide around 4 to 5 volts to the discharged cell phone battery.

Since here we are discussing an energy transfer from one battery to the other or rather from some power source to the cell phone, we need to have some sort of chargeable battery pack which would generate the required 4 volts and which could be used anytime for charging a flat cell phone simply by integrating the two together.

The above emergency battery pack can be very easily made by putting four Ni-Cd cells in series.

I have explained how to do it.

Materials you will Require

It's not difficult, you would require four 1.2V Ni-Cd AAA penlight cells, a four cell holder assembly and a 1 Ohm 1 watt resistor.

How to Build the Cellphone Battery Bank

The above holder would generate a voltage of about 4.8V at its wire terminals with four AAA 1.2 Ni-Cd attached to within the given slots correctly.

The 1 Ohm resistor can be connected at the center of the red wire by cutting the red wire at the center and bridging the resistor terminals such that it comes in series with the red wire. The resistor should covered under a plastic tubing or sleeving.

The red and the black wires of above assembly should be terminated with a suitable cell phone charger-pin so that it can be easily inserted into the cell phone charging socket whenever required.

Now I have explained how we can charge the above emergency battery pack at home.

Ni-Cd cells can be charged safely for about 10 to 14 hours using a constant voltage charger at C/10 rate. The very useful 7805 voltage regulator IC can be used here for charging the Ni-Cd battery pack.

The following diagram shows a very simple Ni-Cd charger circuit which can be used for charging the above battery pack so that it remains in a standby position and can be taken outdoors in the form of an emergency cell phone charger unit.

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Filed Under: Battery Charger Circuits Tagged With: Batteries, Cell, Charger, Emergency, Pack, Phone

About Swagatam

I am an electronics engineer and doing practical hands-on work from more than 15 years now. Building real circuits, testing them and also making PCB layouts by myself. I really love doing all these things like inventing something new, designing electronics and also helping other people like hobby guys who want to make their own cool circuits at home.

And that is the main reason why I started this website homemade-circuits.com, to share different types of circuit ideas..

If you are having any kind of doubt or question related to circuits then just write down your question in the comment box below, I am like always checking, so I guarantee I will reply you for sure!

Previous Post: « How to Switch Two Batteries Manually using Opto Coupler
Next Post: How to Illuminate 1 Watt LEDs with Cell Phone Charger »

Reader Interactions

Comments

aliyu garga liman says:
August 23, 2024 at 5:02 am

I want to design a portable laptop power bank that can last for 24hours. how do I do please my engineer.?

Reply
Swagatam says:
August 23, 2024 at 8:02 am

Hi Aliyu, you can refer to the following post for more information:
https://www.homemade-circuits.com/laptop-power-bank-circuit/
For 24 hour backup you will have to upgrade the Ah rating of the charger battery accordingly.

Reply
Marcelo Wainstock says:
May 25, 2019 at 8:44 pm

Can you help me. I live where there is no electricity grid in Brazil. For almost 4 years with the limitation of electricity by not knowing the electronics. You are looking to learn and sell in alternative alternatives, but I have the financial limit.
Generally available from a stationary 12v / 12Ah battery and some 3.7v Lithium batteries. Fueled by a 12v / 20w solar plate, mini 12v hydroelectric generator and I’m trying to make a three-phase wind turbine and other small ones with printer motors.
All knowledge and help are welcome.
Do you have an email that I can share some of your knowledge and remove some doubts?
Tanks

Reply
Swagatam says:
May 26, 2019 at 10:20 am

Marcelo, I’ll try to help you, but I would prefer discussing it here through comments so that other readers are also able to benefit from our conversation.

Reply
Marcelo Wainstock says:
May 25, 2019 at 7:26 pm

Thank you for your attention and response.
I experimented with a modulus xl6009 DC-Current Continuous Boost Buck Adjustable Step Up and I was able to charge a cell phone and another li-ion battery.
I made the joule thief with a ceramic capacitor 103 and a 1k resistor at the input, a toroid (2×12 turns), TIP 31c, a diode 1N5148 and electrolytic 1000uF / 25v, but I can not even recharge another battery, even having 6v at the output .
Could you change this setting to try loading?

Reply
Swagatam says:
May 25, 2019 at 8:07 pm

Can you please tell what supply input did you use for the mentioned module? The module has a specilaized IC so the output will be much efficient. 12 turns is quite less…try 20 turns at least and check the response…and use 7805 IC after the 1000uF for stabilization. In my case the battery wasn’t strong enough to sustain the smartphone charging current…if possible I’ll try to use a bigger battery as the input and check the response.

Reply
Marcelo Wainstock says:
May 26, 2019 at 6:58 pm

OK! No problem, just thought if there is need to send you some photo or circuit design. Can you do this around here?

Reply
Marcelo Wainstock says:
May 25, 2019 at 8:55 pm

I understand about xl6009. It adjusts output according to requirement. Right?
I used a 3.7v and 1200mAh Lithium cell phone battery, marking 4.2v.
My problem is to lose a little of the charge of the batteries they power.
Tanks

Reply
Marcelo Wainstock says:
May 25, 2019 at 12:51 am

Good afternoon sir.
Thanks for the site and tips.
Could I use a single 1800mAh cell phone battery in a joule thief to power a cell phone via usb?
Because I have 6 v, but I can not even charge another battery of 3.7 v and 1000 mAh?
Please help me

Reply
Swagatam says:
May 25, 2019 at 9:00 am

Thanks Marcelo, Do you mean you want to charge your phone through a 1800mAh cell using joule thief and USB connector? It will depend on the phone actually, when I tried, my phone did not accept the charge due to voltage drop issue each time I tried to connect the cord. So it’s better to use two cells instead of one and use a 7805 for regulating the output to 5V, as shown here:

https://www.homemade-circuits.com/wp-content/uploads/2019/05/power-bank-circuit.jpg

Reply
Abhijith Rajesh says:
November 10, 2016 at 1:25 am

Sir can u give me a circuit which has output 1.5-2.0 amp and 5v to charge my 3000mah battery 2 times…please…
Thanks in advance…

Reply
Swagatam says:
November 10, 2016 at 12:26 pm

Abhijit, you can make the following circuit….make sure to replace LM317 with LM338, otherwise you might not get above 1.5 amps

https://www.homemade-circuits.com/p/lm317-calculator.html

next, calculate the R1, R2 from the software to get 5V at the output and then you can use it for your purpose

Reply
Abhijith Rajesh says:
November 9, 2016 at 11:34 am

Sir can you give me a circuit according to my requirements … Please…..Sir..

Reply
Swagatam says:
November 10, 2016 at 5:05 am

Abhijit, make a LM338 circuit and supply 12V/2amps, adjust the circuit at 5V and then you can use it for your smart phone.

Reply
Abhijith Rajesh says:
November 9, 2016 at 3:27 am

Sir what is the output ampere and voltage of this…

Reply
Swagatam says:
November 9, 2016 at 11:24 am

without resistor it's around 1 amp

Reply
Swagatam says:
November 9, 2016 at 11:23 am

voltage is 5V, and the ampere depends on the value of the resistor.

Reply
Abhijith Rajesh says:
November 8, 2016 at 11:26 am

Sir can I use this circuit for charging my 3000mah battery
Thanks in advance….

Reply
Swagatam says:
November 9, 2016 at 2:39 am

Abhijit, you can use the 7805 circuit for charging your 3AH battery but it will be quite slow…

Reply
Unknown says:
October 4, 2016 at 3:52 pm

Hi Swagatam,

Can I use nokia BL5C battery
(3.7v-1020mAH) as power bank to charge a smart phone?

Reply
Swagatam says:
October 5, 2016 at 2:38 am

you will need two of those in series, and a calculated resistor in series at the positive while charging the smart phone

Reply
Mr Giash Uddin says:
August 27, 2016 at 4:04 am

Dear Sir
I need 4200ma polymer battery charger circuit after 3 min minimum 20% quick charge
I am try many circuit but all of circuit component very hot and burn sum time.
I try 5V out put and 3A Charge circuit this 3 min charge OK but all component vary hot .i thing this circuit not a nap pl z.. help me
My Email ID-giashsmart@gmail.com

Reply
Swagatam says:
August 27, 2016 at 11:24 am

Dear Giash, Lipo batteries normally require a balanced type ofcharger, what is your exact requirement? please specify.

Reply
Davis Kakumba says:
August 23, 2016 at 11:16 am

hi SWAGATAM , how can i modify that circuit to charge a 9.6V Ni-cd battery pack

Reply
Swagatam says:
August 23, 2016 at 2:12 pm

Hi Davis, you can do it by replacing the 7805 IC with a 7812 IC

Reply
Unknown says:
May 8, 2016 at 7:02 pm

Sir I have 2 18650 2200mah cells I want to charge my android requiring. 5v@1amp how should I proceed any simple circuit with only 2-3 components

Reply
Swagatam says:
May 9, 2016 at 11:18 am

you will require a 5V/2amp adapter for this, without an adapter charging cannot be done.

Reply
Syed Saqib says:
February 11, 2016 at 5:56 am

Hello sir
I have 3. 7 v battery i want to make a power bank can you please tell me how do i make it i also want a circuit diagram
Thanks

Reply
mehran manzoor says:
December 15, 2015 at 1:50 pm

Sir,can i use this charging circuit for charging Alkaline Batteries?

Reply
Swagatam says:
December 16, 2015 at 6:02 am

Mehran, you can use it for charging all types of batteries, just make sure to switch OFF power as soon as the full charge level is reached.

Reply
Muhasin Yousuf says:
December 7, 2015 at 5:58 am

hello Sir,
i want to known that can i charge a single nicd 1.2volt cell from 5v mobile charger.

Reply
Swagatam says:
December 7, 2015 at 1:18 pm

hello Muhasin, you can do it by employing the following circuit and the mentioned modifications:

https://www.homemade-circuits.com/2012/08/simplest-dc-cell-phone-charger-circuit.html

replace the output with your battery terminals, input supply from charger, replace 9V zener with 3 1N4007 diodes in series ….but cathodes pointing towards the ground line.

and make the 220 resistor into 1K

Reply
basit momin says:
April 27, 2015 at 1:52 pm

Thanx sir

Reply
basit momin says:
April 26, 2015 at 3:10 pm

Hello sir the last circuit indicate as the charger…………….. bt how to know that cells are fully charged any indication for that we can add to the circuit

Reply
Swagatam says:
April 27, 2015 at 5:19 am

Hello Basit, you can add an LED with 1K resistor in parallel with the 5 ohm resistor…it'll stay illuminated as long as the battery is charging and will slowly shut off as it gets fully charged

Reply
Arun Tidke says:
November 10, 2014 at 11:24 am

Please tell me about 4V Dc To 5V converter.

Reply
N K Karthick says:
July 31, 2014 at 1:08 pm

Thanku sir once again. I wank to ask one question sir,that is can i make solar inverter with very low budjet like 500 or 600

Reply
Swagatam says:
August 1, 2014 at 1:07 pm

Karthick, It is possible without solar panel and battery, you can buy a cheap Chinese inverter and check how it was possible for them to make so cheaply.

Reply
N K Karthick says:
July 30, 2014 at 12:46 pm

Thanku sir, can i use the breadboard for the charging circuit?

Reply
Swagatam says:
July 31, 2014 at 6:59 am

you can try it.

Reply
N K Karthick says:
July 29, 2014 at 9:14 am

Thank u sir. I bought this ckt sir it is working good.but my question is how many hours i hav to charge those cells if the cells discharged

Reply
Swagatam says:
July 29, 2014 at 2:42 pm

You can keep it connected for 5 to 6 hours for making the cells fully charged.

Reply
N K Karthick says:
July 28, 2014 at 1:31 pm

Thank u for ur reply sir.how can i charge those cells using ac power in my home .

Reply
Swagatam says:
July 29, 2014 at 7:12 am

The circuit has been provided at the end of the above article, please check it.

Reply
N K Karthick says:
July 28, 2014 at 6:04 am

hai sir can i make a simple inverter circuit for my home with in 500 rupees

Reply
Swagatam says:
July 28, 2014 at 12:39 pm

at Rs.500/- it's not possible to build a reasonably sized inverter circuit

Reply
N K Karthick says:
July 28, 2014 at 5:48 am

hai sir i am often visiting your site it is really wonderful .i just want to ask a one doubt in this emergency circuit package which is"is the ni-cd can be rechargable or not".please reply me soon sir.

Reply
Swagatam says:
July 28, 2014 at 12:38 pm

Hi Karthick, thanks for visiting my blog!

yes, Ni-Cd cells are always rechargeable types, and needs to be charged when fully discharged

Reply
Deepak Mittal says:
May 22, 2014 at 3:12 pm

hello this one is good

Reply
Swagatam says:
April 26, 2014 at 3:49 pm

Hi uel,
you can make a dual adjustable power supply circuit using a LM317/LM337 ICs, Google it, you will find plenty.

set the voltages as per your requirement and use it for the application.

Reply
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