Nowadays probably all of us have a spare cell phone charger lying idle in our cupboards or table drawers......so wouldn't it be a great idea if we could employ it like a super bright 1 watt LED driver and illuminate our room with white cool moon light.
Circuit Concept
As we all know that a 1 watt LED consumes about 350 mA of current and is capable of generating intense blinding white point lights. If this little high bright light source is enclosed within a reflector cabinet consisting of mirror finish lens, the light from it can be enhanced to great levels.
However a 1 watt type of LED would require a suitable constant voltage power supply for illuminating safely with the specified outputs.
Though there are a number of suitable drivers which are available in the market, a cell phone charger can be ideally used for this purpose.
If we look at the diagram given below, we see that the whole thing can be configured using just a single current limiting resistor.
Let's learn regarding the involved making procedures with the following points:
You would require a standard cell phone charger.
A 1 watt LED/350 mA white.
A 22 Ohm 3 watt resistor,
An aluminum heatsink, as specified in the given text.
Small piece of general purpose PCB, about 1 by 1 inch.
Construction Procedure:
Since the LED would be generating considerable amount heat, a neatly fabricated aluminum heatsink would be required to be integrated with it so that the life and the efficiency of the device is maintained for many many years. Please see the below given diagram to know the basic heatsink design, the holes must be drilled just as soecified in the diagram and the LED leads should not touch the heatsink while it is passed through the holes and soldered over the underside PCB pads.
A small 1 mm square piece of aluminum cut into 1/2 by 1/2 inch would just suffice.
Drill the holes into the above metal, as shown in the below given diagram and fix the heatsink over the PCB using small 1/8 x1/4 screw nuts.
Next fix the LED over the heatsink in between the two center holes, and solder it leads with supporting copper wires such that it becomes locked with the underneath PCB pads. Be careful not to short the leads with the heatsink metal.
Connect the 22 Ohm resistor with one of the leads of the LED, preferably with the positive lead.
Finally, connect the cell phone charger wires to the resistor end and the other free LED end.
Make sure the polarity is correct while connecting the wires t the LED, identify them using a digital multimeter before doing the connections.
Your cell phone charger powered 1 watt LED lamp is ready, place it neatly over some corner of the room, plug it in and experience the awesome illumination, dazzling the entire premise.
Optionally the unit can be fixed inside a halogen lamp reflector for enhancing the light intensity many folds.
Making a 1 watt LED automatic emergency light circuit
As suggested by Mr.Amit (see comment) the above concept can be very simply converted into a nice little emergency light circuit, let's see how it is done:
Referring to the figure below, assuming the voltage from the mains operated charger input to be present, and the switch in the closed position, T1 is held reverse biased so that it is unable to conduct and the LED remains switched OFF. At this position the batteries are trickle charged through R2, R3 and D2.
In case the mains fails, T1 instantly conducts and switches ON the LED automatically and vice versa.
Now suppose during the presence of mains the switch is turned of, T1 instantly switches ON, however now the LED lights up through the charger voltage (mains) while the batteries still continue to get trickle charged without getting drained through the LED.
Parts List
R1= 100 Ohms, 1/2 watt
R2 = 47 Ohms, 1/2 watt
R3 = 22 Ohms, 1/2 watt
D1,D2,D3 = 1N4007
T1 = 8550 or 187, 2N2907
LED = 1 watt, 350 mA, high bright
Battery = 4 nos. Ni-Cd, AAA
Nitin Karite says
Dear Swagatam,
What if connected 22 Ohm 2 W LED instead of 3 Watt,and can i use blue LED instead of white led ?
Technology development says
Sir can i use mobile charger 5v 500ma output for 10w smd rgb led with rating 10v 300ma
Ramesh Balani says
I have 2 spare mobile chargers…„ input 100~240v 50~60Hz
and output ¬
1st- 5.7v/800mA
2nd- 5.2v/400mA
I want to illuminate 1 or 2-3 (in parallel)…„ 1w LED/s with high brighten illumination.
Please suggest how to connect.
I am novice hobbyist.
Thanks & Regards…„
Swagatam says
you can connect two 1 watt LEDs in parallel with a 6 ohm 2 watt resistor in series with each of the LeDs.
Swagatam says
correction: use 10 ohm 2 watt resistor in series with each of the LEDs
charan says
battery voltage is 4.8v at 600mAh.and also it is mentioned as 1.1 watt bulb on details.above ive mentioned wrong power ratings.
Swagatam says
600mAH will not be enough for two 1 watt LeDs not even for 1 LED
charan says
hi bro,i want to power two 1 watt LED's from a rechargable torch(2.7 watt) initially it had a 4.5v standard bulb.so which is the suitable driver circuit for LED's.
Swagatam says
Hi charan, please specify the battery voltage and AH rating. I'll try to figure it out.
Sp Venky says
sir i buyed 4*5watts LED bulb running with cell charger.at first it works good but after 30mins 2 LEDs gone turned off i dnt know why! iam new to electronics and plz suggest me what do i do now to solve this problem.
Swagatam says
SP, did you attach a heatsink with the LEDs? and you must also make sure that the voltage of the LeDs match with the charger voltage or vice versa….if not then you must incorporate a regulator circuit in the middle.
inderjeet says
pls tell me, how to connect two 1 WATTs LED with 6V, 4.5 Ah battery..
Swagatam says
connect them in series without any resistor….but use a heatsink with the LEDs.
inderjeet says
and LED's maximum Current 350 mA, but battery's current 4.5 Ah.
Swagatam says
It's OK…4.5AH will provide around 8 hours back for the LEDs
Anonymous says
hello sir can i use 3 1watt led bulb in this circuit
Swagatam says
3 in series might not work through a mobile charger, 2 nos would be OK.
inderjeet says
please sir tell me , how to connect 10 x 1W LED with mobile charger (for highest brightness)
Swagatam says
that's not possible, mobile charger will not support 10 watts
inderjeet says
sir, can i make bulb with 1w LED, and have brightness equal to 35w tubelight.
please tell me.
Swagatam says
Inderjeet, you'll need at least 40 to 50nos of 1watt LEDs to produce a 40 watt tube equivalent light….
inderjeet says
sir, how many output (volt & mA) from mobile charger, and how connect one 1 watt LED to mobile charger, which register will need. and how many total power consumed. and ..please tell me formula.
Swagatam says
Inderjeet the output is normally 8V, 500mA, it will allow a single 1 watt LED to be driven comfortably.
formula for resistor is
R = (supply – LED voltage) / LED current
Saeed Abu says
dear i want to drive 10 or 20 1 watt LED by Nokia standard cell phone charger then what will be the modification of above circuit. how much the circuit is safe for continuous use?
Swagatam says
Dear Saeed, that's not possible, a cell phone charge may not be specified for handling 10 or 20 watts of power
Ashok Dhenge says
sir i made this circuit but in presence led still off only in presence of battery they on even after battery remove and supply is on led off. I check voltage at base point when supply is on & battery remove 4.44v & at emitter 4.34 at collector 0.22v and on other hand when battery connect and supply is on at transistor base , emiter & collector 5.5, 4.45 & 4.41 volt resp. and led glows where i have mistake
Swagatam says
If you are referring to the emergency light circuit, then surely the LEDs will stay switched off when mains is present and switch ON when it's absent, it's exactly designed for that
Ashok Dhenge says
i have samsung 4.75vol & 0.5amp charger. and another question what happen when cell get discharged full means any damage to battery?
Ashok Dhenge says
Hi sir
can we use 5mm LED instead of 1watt LED in series?
If yes what is max & min no we can place in series and any resistor should use?
Swagatam says
Hi Ashok,
I have explained it here:
https://homemade-circuits.com/2011/12/using-cell-phone-charger-for-making-led.html
Gopal Chauhan says
Swagatam,
The base is switching the LED off when connected via Base (when no connected to the battery) as you suggested but if the battery is connected than the LED comes on, I have made provisions for switch in the battery +ve.
However I am getting another problem in Battery charging, I am not able to charge them beyond 3.2v to 3.4 v even when circuit is on for 24 hours, I have tried 3 times with different batteries, and every time I charge them up using a conventional charger up to 5.2-6.0 and connect them (LED brighten up) after few hours the charging drops to 3.4 but never below this.
If I use a high amp charger 6v/600mA or 7v/800mA than the brightness improves a lot but I am not sure if this will damage the circuit (I know that 8550 is rated for up to 1..5A) but still wanted to ask you that what is the maximum current I can pass through this circuit that Batteries can be charged up to 6.0 volts or full.
Regards
Gopal
Swagatam says
Gopal, try Increasing the base/ground resistor of the PNP transistor to some higher value until the LED stops glowing… even at 4V from the battery.
This mod will also allow batt to get fully charged
Gopal Chauhan says
Swagatam, Not sure of what Potential means here… Load is 3.3 volt LED at 350mA and the charger current is 5.2 v at 500 mA, the batteries are four 1.2 V with 1000maH.
As per the circuit the current is fed to base (Switch is on – connected) and Emitter via diodes and output is being measured at battery terminals as 3.1V.
Please suggest if we can do something to improve the LED illumination?
Swagatam says
Gopal,
check the base voltage of the transistor by keeping red prod on base and black prod on negative line….this should be greater than the battery voltage.
Gopal Chauhan says
Swagatam,
Thanks for the response,I have added the diode in series but still the led does not turn off completely and still stays on(when batteries are connected). The conditions are exactly same n led is always on if switch is on and when off it turns the led more bright.
However the LED is not at its full brightness and is rather dimed. Can we please make some modification for it to be driven at full brightness as even after 24 hrs the LED is not getting hot
Sorry about pestering you with questions but I am into my third circuit now.
Regards
Gopal
Swagatam says
Gopal, according to the rules, a PNP transistor will shut off on receiving a positive potential at its base which may be slightly higher than the load potential.
Please confirm the above in your circuit, otherwise the leds will keep glowing dimly, even during the presence of mains input..
Gopal Chauhan says
Swagatam,
I attempted twice to make this circuit, here are the things I used:
Cell phone charger – 5v/ 600mA,
old rechargeable cells of 1000mah,
S8550D – PNP transitor (when flat face towards you- pins are emitter, base, collector),
When I assembled the kit-checked charging and all is fine and the batteries are charging, after a short while…. the LED starts to glow and is not turning off even when switch is off, when switch is turned on the LED dims but still kept on glowing and in fact glowing till now. Initially i thought I had the wrong pins on transistor but I have tried 3-4 pieces all giving me same results. Please help.
I need this circuit to help build a basic lantern to be given to few people in my village as I want it real cheap. I have the red lantern kits lying around with me except the circuit and battery 🙁 and I am struggling to give them something robust for use
.
Regards
Gopal
Swagatam says
Hi Gopal, with the switch in an open position the LEDs will naturally get switched ON and will stay switched ON, unless the battery is removed.
The emergency lamp is designed to work in that way, it will stay switched off as long as the transistor base is applied with a potential.
add one diode in series with the emitter of the transistor, the LEDs will be switched OFF completely in the presence of mains input.
for preventing the battery from getting discharged you an add an ON/OFF switch in series with the positive of the battery and use it when the unit it is not plugged in.
ANMS says
Hi,Thanks In Advance the Possibility of using Rechargeable flashlight transformer which input 220-240v 50-60Hz and output DC2.4v .3A .72v can we use this as led driver.please Suggest
Swagatam says
A basic LED driver can be made simply by a using resistor in series with the LEd, so with that consideration yes it can be used.
ANMS says
Hi, I have connected 3*1 W led in parallel with 5.6 ohms resistor with each LED but only one led working please guide
Swagatam says
check the polarity of the LEDs, they could be wrongly connected
ANMS says
i have a phone charger with output :5v/890mA i need to connect 3x 1w led what value of resistor should be used.also one more qurie i have a 5w cfl board with me how to connect 3 x 1 w led to that circuit
Swagatam says
please read the above comment for the answer., cfl board cannot be used for 1 watt leds.
Arup Chatterjee says
Hi Swagatam,
I have a phone charger with output rated 5V/1A. Can I connect 3X1W LEDs in parrallel to the charger? I connected them and measured the current which is 1A.
3X1W LEDs should require 3X0.35A= 1.05A so I think it is safe for long run. Just confirming from your side.
Swagatam says
Hi Arup,
Yes you can connect 3 x 1watt leds in parallel, just make sure to connect a series resistor with each LED.
The value of the resistors will be = 5 – 3.3/.3 = 5.6 ohm/1 watt or any nearby value will also work.
Also use a common heatsink under the LEDs