Prevent Amplifier Fuse from Blowing During Power Switch ON

Is your power amplifier fuse blowing during power switch ON? It could be happening due to the initial high current drawn by the loudspeakers, when power is switched ON.

The simple amplifier fuse protection circuits presented here can be effectively used for solving the issue.

The problem is commonly seen in high power amplifiers, where the loudspeakers have low resistance specs, or in power amplifiers which have many high power loudspeakers connected in parallel.

Why Amplifier Fuses Blow

In high power amplifiers, when power is switched ON, the various stages inside the circuit board take a few milliseconds to stabilize. However, before the circuit stages are able to stabilize, the MOSFETs are forced to conduct instantaneously due to the switch ON voltage spike, allowing the full input DC to pass though the connected loudspeakers. The loudspeakers being low in resistance create a momentary short circuit kind of situation causing heavy load on the fuses, until they blow of.

The situation is undesirable not only for the amplifier, but it may be also a threat to the loudspeakers, which may eventually burn due to repetitive high current switching, during every power switch ON.

How to Prevent Amplifier Fuse from Blowing

The idea is actually quite simple. To prevent the amplifier fuse from blowing we simply need to ensure that the amplifier input power is applied with a soft-start AC input.

To implement this a small delay ON timer can be employed.

Here's a design that was published a long time ago in the elektor electronics magazine, and still looks very handy for solving the blowing fuse problem in power amplifiers.

How the Circuit Works

The above shown circuit is basically a delay ON relay circuit which initially keeps the amplifier transformer or the SMPS disconnected from the mains input. Instead of a direct initial connection, the circuit utilizes a few low value resistances to introduce a low current mains input to the amplifier power supply.

The R4--R7 resistances restrict the loudspeakers from drawing heavy initial current from the power supply, while allowing the amplifier circuitry to stabilize normally.

After a small delay, which could be around a second, the relay clicks and connects the mains input directly with the amplifier power supply. At this point, the speakers are unable to draw heavy current because the circuit is already stabilized, and it effectively controls the current to the speaker at the specified safe limits.

A Better Protection Circuit

Although the above circuit may look quite competent in solving the blowing fuse issue in power amplifiers, it doesn't appear to be the most efficient one.

It's because the circuit involves direct contact with mains AC input, and the resistances initially might dissipate some amount of power. This may not be much of an issues but it looks unnecessary because the same design can be implemented through an easier version, as indicated below:

This is also a delay relay ON timer circuit but it works with a DC input derived from the amplifier SMPS or power supply.

When the amplifier is switched ON, the delay timer is also switched ON from the amplifier's supply. However, being a delay ON timer, the relay does not respond immediately rather waits for sometime depending on the values of R1, R2, C2. Once the set time elapses, the relay activates and connects the amplifier output with the loudspeakers.

The slight delay in switching allows the amplifier circuit to settle down adequately, ans switch ON the loudspeaker safely, thus preventing the fuses from sudden over current.

Parts List

• R1 = 100K
• R2 = 100K
• R3, R4 = 10K
• D2, D3 = 1N4007
• C2 = 100uF/25V
• T1 = BC547
• T2 = BC557
• Relay = 12 V relay, 10 amps.

Over to You

The protection circuits presented above provide an easy solution to blowing fuse problems in amplifiers. If you have any related queries or a better alternative than these, please let us know through comments below, we'll be happy to update the info in the article.

About Swagatam

I am an electronic engineer (dipIETE ), hobbyist, inventor, schematic/PCB designer, manufacturer. I am also the founder of the website: https://www.homemade-circuits.com/, where I love sharing my innovative circuit ideas and tutorials.
If you have any circuit related query, you may interact through comments, I'll be most happy to help!