• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar

Homemade Circuit Projects

Get free circuit help 24/7

  • 1000+ Circuits
  • Privacy Policy
  • About Us
  • Contact
  • Disclaimer
  • Videos – Circuit Test Results
You are here: Home / Water Level Controller / Making a Float Switch Circuit for a Corrosion-free Water Level Control

Making a Float Switch Circuit for a Corrosion-free Water Level Control

Last Updated on December 31, 2019 by Swagatam 7 Comments

A float switch is a device which detects a fluid level (such as water) and activates a set of contacts which may be further integrated to a control circuit for restricting the fluid flow behavior.

Why a Float Switch

The advantage of a float switch is that it works without a direct contact with the water making the procedure free from all sorts corrosion or mechanical degradation problems.

I have discussed a host of different water level controller circuits in this blog, however all have incorporated a direct contact with water for sensing the levels and for activating the connected control circuits.

It means all the previous circuits could be vulnerable to a long term degradation due to corrosion or oxidation effects.

The present design helps to tackle this issue by describing a non-contact water sensing technique through a float switch mechanism.

The Concept

The idea is actually very simple, here we have a plastic pipe which has a sealed reed switch positioned somewhere within its length where the intended sensing may be required and a plastic ring carrying a permanent magnet secured around the plastic pipe such that the ring slides across the entire length of the pipe freely.

The sliding action of the ring around the pipe should easily take place with the water pressure, meaning the pipe ring must be light enough and should rise or fall in response to the water level conditions, in other words it should float in water, clinging to the pipe since it's secured around the pipe (the pipe running through the center of the ring).

Construction Details

The materials that would be required for making the proposed float switch circuit are as given under:

  • 1 inch diameter PVC pipe, length depending upon the water tank depth or as per the user parameter.
  • A suitable plastic ring (1 inch thick) having a central hole diameter slightly more than the outer diameter of the pipe.
  • A reed switch, quantity will depend on the type of water level sensing application.
  • 1 mm dia enamelled copper wire, 5 meters approximately or more depending on the tank depth.
  • Epoxy seal, for sealing and securing the outer wire terminals from the pipe and to make the pipe water tight.

The image below shows  a typical reed switch unit. As can be seen it's a tiny (not more than an inch long) glass encapsulated device which encloses a pair of ferromagnetic ( such as iron) open contacts, while the outer terminals being made up of a non-magnetic metal such as copper or brass.

The inner contacts being responsive to a magnetic field, instantly reacts to a magnetic field or lines of magnetic flux when bought at a relatively close proximity resulting in closing of its internal contacts which causes a short or a connectivity across the outer leads.

We use the above explained reed switch in the pipe for detecting the water level conditions via the magnetic ring float either for activating its contacts or vice versa.

Procedure for making a home made float switch device

As shown in the figure below, the length of the super enameled copper wire is appropriately measured and soldered with the reed switch ends as indicated in the diagram below.

The wire ends are sealed with epoxy sealant at the mouth of the pipe so that the pipe becomes watertight and also the wire ends get tightly secured. The free ends must be cleaned, tinned with solder and used for further integration with the control circuit.

In the figure below, the assembly suits a tank overflow controller system since the reed switch is positioned at the top of the pipe, near the brim of the tank, similarly more number of such reed assemblies could be used across the different lengths of the pipe for getting the reading and control over the relevant levels of water.

The Design Set up

Making the plastic float could be a little complex, as it will require a thick plastic piece to be fabricated such that it consists a hole which is just enough to the pass the plastic pipe smoothly and freely through it.

The upper/inner rim of this plastic float must allow a magnet insertion, this could be done either by drilling a vertical hole through it and snug fit a rod shaped magnet, or make a U shape slot over the upper surface of the float and embed an identically dimensioned U shaped magnet over it.




Previous: How to Generate Electricity from Road Speed Breakers
Next: Programmable Automatic Starter Circuit for Diesel Water Pump

About Swagatam

I am an electronic engineer (dipIETE ), hobbyist, inventor, schematic/PCB designer, manufacturer. I am also the founder of the website: https://www.homemade-circuits.com/, where I love sharing my innovative circuit ideas and tutorials.
If you have any circuit related query, you may interact through comments, I'll be most happy to help!

You'll also like:

  • 1.  How to Make a Soil Moisture Tester Circuit with a Single IC 741
  • 2.  Water/Coffee Dispenser Motor Circuit
  • 3.  Safety Buoy Switch Circuit for Human Powered Submarine
  • 4.  Rain Triggered Instant Start Windshield Wiper Timer Circuit
  • 5.  Ultrasonic Wireless Water Level Indicator – Solar Powered
  • 6.  Submersible Pump Start/Stop Circuit

Please Subscribe (Only if you are Genuinely Interested in our Newsletters)


 

Reader Interactions

Comments

    Your Comments are too Valuable! But please see that they are related to the above article, and are not off-topic! Cancel reply

    Your email address will not be published. Required fields are marked *

  1. Search Related Posts for Commenting

  2. Raj kumar says

    Hi
    I used probe type sensors in OH tank which are available on-line for auto power off of the pump once tank full. It worked well for few months. But due to high scale nature of water, the probes are coated with scales and malfunctioned. Then I replaced with float switch( swing type) and working well, though scales are formed on the outside.
    My openions is, any direct contact probes/sensors with high scale nature water will definetly fail, however the circuit is well designed. In your blog suggested to magnetic Reed type in which a ring type float need to slide on pipe. Again the same problem as scales on pipe and will cease/stuck the ring and malfunction.
    Conclusion is, for scale nature water, all will fail except swing type float sensing and other electronics.
    Raj Kumar.

    Reply
    • Swagatam says

      Hi, it can be eliminated by using AC through the probes

      https://www.homemade-circuits.com/anti-corrosion-probes-for-water-level/

      Reply
  3. David Barner says

    Just another idea, we used optical slot sensors with a drinking straw with a little Styrofoam on the bottom. When the water (liquid) got up to the Styrofoam level it floats the foam and straw up into the optical sensor slot and we have zero contact level sensing. We used a little black electrical tape so the sensor can see the straw, and the straw and sensor are captive inside a pvc pipe to maintain position.

    Reply
    • Swagatam says

      thanks, that seems to be a good alternative idea, however optical sensor could be costlier compared to a reed switch/magnet arrangement.

      Reply
  4. automated_engineer says

    Sir I recently came across ur post about submersible water pump controller.. I would like to know whether float switch will be better for that design or metal contact will be better.. As Ihave a 1 hp submersible pump deep around 150 feet underground.. I want to make it fully autmated .. Kindly help with the design and component required for the process.. Thank you

    Reply
    • Swagatam says

      Hi Automated engineer,

      a float switch would be a better and a permanent option.

      please provide all the details that you would like to implement for your pump….put them in a sequential form so that it becomes easier for me to understand the entire required functioning.

      Reply
  5. automated_engineer says

    Hi sir, I want to design an automatic submersible water pump controller.float switch will be better or fully automated water sensor is good.. I have 1 HP submersible water pump around 150 feet deep underground. Kindly help with the schematic design and component required with specification.. Thank you

    Reply


  6. COMMENT BOX IS MOVED AT THE TOP


Primary Sidebar

Electronic Projects Categories

  • 3-Phase Power (15)
  • 324 IC Circuits (19)
  • 4017 IC Circuits (51)
  • 4060 IC Circuits (25)
  • 555 IC Circuits (92)
  • 741 IC Circuits (18)
  • Amplifiers (49)
  • Arduino Engineering Projects (82)
  • Audio Projects (83)
  • Battery Chargers (75)
  • Car and Motorcycle (87)
  • Datasheets (44)
  • Decorative Lighting (Diwali, Christmas) (31)
  • DIY LED Projects (81)
  • Electronic Components (96)
  • Electronic Devices and Circuit Theory (34)
  • Electronics Tutorial (99)
  • Fish Aquarium (5)
  • Free Energy (34)
  • Games (2)
  • GSM Projects (9)
  • Health Related (17)
  • Heater Controllers (23)
  • Home Electrical Circuits (98)
  • Incubator Related (6)
  • Industrial Electronics (25)
  • Infrared (IR) (39)
  • Inverter Circuits (94)
  • Laser Projects (10)
  • LM317/LM338 (21)
  • LM3915 IC (24)
  • Meters and Testers (52)
  • Mini Projects (152)
  • Motor Controller (64)
  • MPPT (7)
  • Oscillator Circuits (12)
  • PIR (Passive Infrared) (8)
  • Power Electronics (32)
  • Power Supply Circuits (64)
  • Radio Circuits (9)
  • Remote Control (46)
  • Security and Alarm (55)
  • Sensors and Detectors (115)
  • SG3525 IC (4)
  • Simple Circuits (72)
  • SMPS (30)
  • Solar Controllers (60)
  • Timer and Delay Relay (51)
  • TL494 IC (5)
  • Transformerless Power Supply (8)
  • Transmitter Circuits (36)
  • Ultrasonic Projects (12)
  • Water Level Controller (45)

Follow Homemade Circuits

Facebook
Twitter
YouTube
Instagram
My Facebook-Page
Quora

Feeds

Post RSS
Comment RSS

Circuit Calculators

  • AWG to Millimeter Converter
  • Battery Back up Time Calculator
  • Capacitance Reactance Calculator
  • IC 555 Astable Calculator
  • IC 555 Monostable Calculator
  • Inductance Calculator
  • LC Resonance Calculator
  • LM317, LM338, LM396 Calculator
  • Ohm’s Law Calculator
  • Phase Angle Phase Shift Calculator
  • Power Factor (PF) Calculator
  • Reactance Calculator
  • Small Signal Transistor(BJT) and Diode Quick Datasheet
  • Transistor Astable Calculator
  • Transistor base Resistor Calculator
  • Voltage Divider Calculator
  • Wire Current Calculator
  • Zener Diode Calculator

© 2021 · Swagatam Innovations

We use cookies to ensure that we give you the best experience on our website. If you continue to use this site we will assume that you are happy with it.Ok