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You are here: Home / Electronics Theory / How to Select MOV – Explained with a Practical Design

How to Select MOV – Explained with a Practical Design

Last Updated on May 20, 2026 by Swagatam 114 Comments

MOVs or metal oxide varistors are devices designed for controlling mains switch ON surges in electrical and electronic circuits. Selecting an MOV for a particular electronic circuit might require some consideration and calculation, I have explained the procedures here.

Table of Contents
  • What are MOVs
    • Current-voltage characteristic waveform of a typical zinc oxide MOV
    • ELECTRICAL CHARACTERISTICS
    • Practical Example
    •  
  • How to Select an MOV

What are MOVs

Metal oxide varistors or simply varistors are non-linear surge suppressor devices which are used for suppressing sudden, high abnormal voltage transients or surges, especially during power switch ON or thunder lightening situations.

These are mostly used in sensitive electronic circuits for safeguarding against such catastrophic occurrences.

Metal Oxide Varister

MOVs are basically non-polar, voltage dependent devices, meaning these devices will react to changes in voltage conditions.

Therefore MOVs are specified to trigger ON whenever the rated magnitude of voltage across their connections is exceeded.

This voltage rating at which an MOV may be rated to fire and short the transient to ground is called its clamping voltage specification.

For example, if suppose the clamping voltage rating of an MOV is 350V then it will switch ON whenever the voltage across it surpasses this limit.

When an MOV switches ON or is triggered by a high voltage surge it shorts the voltage spike across its terminals, preventing it from entering the vulnerable electronic device attached on the other side.

This action protects the electronic circuit from such accidental voltage surges and transient spikes.

And since the above reaction is sudden, MOVs are characterized as non-linear devices, which implies that these will not vary their characteristics gradually but suddenly when the specified parameters is exceeded.

The best characteristic of an MOV is its ability to absorb high current content accompanied with the voltage surge . Depending on the MOV specification the current absorbing capacity of an MOV could be anywhere between 1 amp to a massive 2500 amps

Current-voltage characteristic waveform of a typical zinc oxide MOV

Current-voltage characteristic waveform of a typical zinc oxide MOV

However the duration of the current handling feature of an MOV may be limited to a few microseconds only, which means the activation of an MOV under such sever situations can not be more than a few microseconds, otherwise it could burn the device and damage it permanently.

Therefore it is advised to use a fuse in series with the mains line in conjunction with the attached MOV for ensuring safety to both the electronic circuit and also to the MOV under a possible extreme catastrophic conditions.

ELECTRICAL CHARACTERISTICS

Typically the V/I characteristic of a ZnO varistor (MOV) can be understood with the following explanation:

The relationship between voltage and current of a varistor can be roughly estimated with the following formula

V = C x Iβ
where:
V = Voltage
C = Varistor voltage at 1 A
I = Actual working current
β = Tangent of angle curve deviating from the horizontal

Practical Example

When:
C = 230 V at 1 A
β = 0.035 (ZnO)
I = 10-3 A or 102 A
V = C x Iβ
so that for current of 10-3 A: V = 230 x (10-3)0.035 = 180 V and
for a current of 102 A: V = 230 x (102)0.035 = 270 V

Source: https://www.vishay.com/docs/29079/varintro.pdf

how to connect an MOV with mains AC input

 

How to Select an MOV

Selecting an MOV for a desired application is actually easy.

First determine the maximum peak safe operating voltage of the electronic circuit which needs the protection and then apply an MOV specified to conduct near about this voltage limit.

For example, suppose it's an SMPS device with a max capability of 285V RMS from the mains input, implies that the unit would be able to handle a peak mains surge of not more than 285/0.707 = 403V

The 403V figure provides us the max peak mains handling capacity of the SMPS circuit which must be avoided under any circumstances and therefore an MOV rated with a clamping voltage of around 400V could be applied to this SMPS safely.

The current rating of the MOV could be twice that of the SMPS rating, meaning if the SMPS wattage is rated at 24 watts at the secondary, then the primary could be calculated as 24/285 = 0.084 amps, therefore the MOV current could be anywhere above 0.084 x 2 = 0.168 amps or 200mA.

However a 200mA MOV could be difficult to obtain therefore a standard 1 amp device could be used for serving the purpose with utmost efficiency.

Note: Many countries have adopted a harmonized standard for AC power grid voltage typically around 230V with a tolerance of +10% and -6%. This means, the acceptable voltage range can fluctuate between 207V and 253V. Previously, some regions might have had a nominal voltage of 240V with an upper limit of 264V. However, under the new standard, the upper limit would be 253V. Therefore varistors rated for 270V or 275V could be suitable for protecting against voltage spikes in these regions.

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Filed Under: Electronics Theory Tagged With: Design, Explained, MOV, Practical, Select

About Swagatam

I am an electronics engineer and doing practical hands-on work from more than 15 years now. Building real circuits, testing them and also making PCB layouts by myself. I really love doing all these things like inventing something new, designing electronics and also helping other people like hobby guys who want to make their own cool circuits at home.

And that is the main reason why I started this website homemade-circuits.com, to share different types of circuit ideas..

If you are having any kind of doubt or question related to circuits then just write down your question in the comment box below, I am like always checking, so I guarantee I will reply you for sure!



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Reader Interactions

Questions & Answers

Total Posts: 114 (Older Threads Archive)
Newest Oldest
Rock
June 6, 2026 • 1 month ago #207986

Dear Nordlike people,
why you are kum-like why change words od well known stuf. THIS WAS VDR= VOLTAGE DEPENDING RESISTOR. Who and why change it. With which purpose????

Reply
SwagatamAdmin
June 6, 2026 • 1 month ago #207993

Metal Oxide Varistors (MOVs) are simply the most common modern type of VDR. No matter which name you prefer to use, they all serve the exact same purpose: protecting your circuits from voltage surges! Thanks for reading and sharing your thoughts.”

Reply
Andy A.
May 2, 2026 • 3 months ago #206267

I see in my MOV’s datasheet that it has an operating DC Voltage of 38V and a clamping Voltage of 85V. Can you please explain the difference?

Thanks
– Andy

Reply
SwagatamAdmin
May 2, 2026 • 3 months ago #206296

The 38V operating DC voltage is the maximum continuous voltage the MOV can handle while remaining mostly non-conductive, so under normal conditions it behaves like a high resistance and does not affect the circuit. Below this level the MOV is fully turned off…

The 85V clamping voltage is the level at which the MOV starts conducting heavily during a surge and limits the voltage by absorbing the excess energy.

In between these two levels, the MOV starts conducting slowly as voltage rises, until 85V is reached, when it conducts fully…

Reply
Bill Balogh
June 23, 2025 • 1 year ago #182410

I have a VTS Diode that burned up and I am uncertian how to select a new one. It is a 120vac control panel with a on off switch that turna on a solenoid and a old maginetic size 3 starter from the late 60’s.

I think I need 120V clamp,bidirectional, minimum of 188 reverse. but not 100% sure.

Reply
SwagatamAdmin
June 24, 2025 • 1 year ago #182495

In that case please do not use a TVS diode, use an MOV with a clamping voltage of 150V peak.

Reply
Paul Turner
April 21, 2025 • 1 year ago #174082

Hi – I need an MOV to repair a bass guitar amplifier: TC Electronics RH750 model.
The MOV has become partly blackened which makes reading the value difficult but it’s in-circuit with 3 X 220R resistors in parallel which monitor the high dc voltage.
Would you happen to have any information on this amp please..?
Thanks, Paul

Reply
SwagatamAdmin
April 22, 2025 • 1 year ago #174117

Hi, can you please tell, where was this MOV connected in your amplifier unit? I will try to figure it out…

Reply
Luke Anthony Moreno
February 3, 2025 • 1 year ago #168267

The 5vdc is an output from a PLC that goes to a normally open limit switch and when closed returns to the PLC . The 24vdc is just a start signal to energize a relay. I want to protect the PLC from any induced or stray voltage coming back on these paths.

Reply
SwagatamAdmin
February 3, 2025 • 1 year ago #168270

In DC circuits, reverse voltage can be blocked or bypassed using diodes. If you are concerned about high frequency noise then that can be eliminated by connecting capacitors across the supply line. I don’t think an MOV would be required in your case.

Reply
Luke Anthony Moreno
February 3, 2025 • 1 year ago #168264

I have a 5vdc device and a 24vdc device to protect. What size MOV would I need? Thank you for taking my question.

Reply
Peter liewkongyow
September 26, 2025 • 10 months ago #186468

most mov not had that’s lowered voltage tester ?

Reply
SwagatamAdmin
February 3, 2025 • 1 year ago #168266

Please provide more details regarding those devices, so that I can understand where the MOV needs to be installed?

Reply
Sandis
August 1, 2024 • 2 years ago #156571

Hello! Can I use a tester to check the MOV VDR surge protectors or does the signal go through? I tried, but no signal goes through.

Reply
SwagatamAdmin
August 1, 2024 • 2 years ago #156622

Hi, if you want to test an MOV, you can try the LAST circuit design explained in the following article:
https://www.homemade-circuits.com/testing-mov-metal-oxide-varistor-surge/

Reply
Prabhakar Pathy
June 16, 2024 • 2 years ago #152919

Which value mov can use for 230v RMS incoming Of full load current 6 Amp.

Reply
SwagatamAdmin
June 16, 2024 • 2 years ago #152921

for 230V the MOV rating can be 310V….current has nothing to do with MOV.

Reply
Peter
April 5, 2024 • 2 years ago #151357

Does mov works best in DC voltage system ?

Reply
SwagatamAdmin
April 5, 2024 • 2 years ago #151358

Yes, it will work with DC circuits also…

Reply
Randall Wilson
January 30, 2024 • 2 years ago #148858

electric door strike call for MOV but not sized Need Help The strike is set up as 12-24 vac intermittent .280 – .565 A 37 0hm

Reply
SwagatamAdmin
January 30, 2024 • 2 years ago #148862

You can use a 14V MOV for the 12V system and a 28 V MOV for the 24V system.

Reply
Ian
July 29, 2024 • 2 years ago #156489

This is also my question, as I install electric strike and maglocks. Can I jump on the back of this question and ask if when you say use a 14v and a 28v MOV is that referring to the clamp voltage? I have been looking on the RS and farnell website but cannot find them. Would you have a part number?

Reply
SwagatamAdmin
July 30, 2024 • 2 years ago #156494

Yes, I am referring to the clamping voltage, you can find part number in these datasheet:

https://4donline.ihs.com/images/VipMasterIC/IC/LFSI/LFSI-S-A0007103731/LFSI-S-A0007103731-1.pdf?hkey=6D3A4C79FDBF58556ACFDE234799DDF0
https://in.element14.com/c/circuit-protection/tvs-transient-voltage-suppressors/tvs-varistors?voltage-rating-vdc=28v

Reply
Ian
August 2, 2024 • 2 years ago #156707

Thanks for the reply but I am obviously missing something. Looking at the link you sent for the 28v MOV in the description it says the clamping voltage is 77v and not 28
https://in.element14.com/c/circuit-protection/tvs-transient-voltage-suppressors/tvs-varistors?voltage-rating-vdc=28v

And the littlefuse datasheet I can’t see one that will be correct for a 12dc lock. I have tried to read up on this and asked lots of questions but never really got a definite answer 🙂

Reply
SwagatamAdmin
August 2, 2024 • 2 years ago #156742

Yes, the problem is that the MOV Clamping voltages are tied with their fixed Continuous voltage specifications, so even if we get the desired clamping voltage rating if it doesn’t match the continuous voltage rating, then it won’t be applicable.
I think instead of an MOV it is better to have a BJT voltage regulator, which can be customized as required.

Reply
laupin villemus bernard
January 8, 2024 • 3 years ago #148466

merci pour toutes ces infos , moi je met GMOV juste derrière le disjoncteur , et ça fonctionne !!!!

Reply
SwagatamAdmin
January 8, 2024 • 3 years ago #148467

Thank you Laupin, Glad it worked!

Reply
Josh Waldner
December 2, 2023 • 3 years ago #147630

Hi I have a control panel with 24 vdc relays inside that turn on and off what MOV do i need to protect from on/off surges. Thanks

Reply
SwagatamAdmin
December 3, 2023 • 3 years ago #147639

Hi, what exactly do you want to protect, is it the relay or the load connected with the relay contacts? And what voltage is used with the load and the relay contacts?

Reply
Stryped
October 3, 2023 • 3 years ago #145713

Ho can I protect with an mov a fridge compressor with 15 LRA and 1/3 hp? Standard 120v house currently?

Reply
Jim Garrioch
November 29, 2023 • 3 years ago #147480

The circuit in your diagram is dangerous.
The switch AND fuse should be in the live side. Assuming switch is in Live side, a blown fuse would leave the circuit at mains voltage.

Reply
SwagatamAdmin
November 29, 2023 • 3 years ago #147485

Thank you for notifying the issue, I have corrected the diagram accordingly.

Reply
SwagatamAdmin
October 3, 2023 • 3 years ago #145725

Yes, to some extent, against extremely short voltage spikes.

Reply
Bahadır
August 17, 2023 • 3 years ago #144751

Hi sir, I’m curious about purchasing. When I am trying to buy mov there is too many different Voltage filters which I am drowning among them. For example in your example we found we need the MOV’s AC and DC voltage values. But there is Varistor Voltage, Clamping Voltage. I these values need to close to operating voltage. For example I found Mauser 331KM(E,N)20 for your circuit. It’s Vac 210v Vdc 330v. But It’s Varistor Voltage is 330V Clamping voltage is 550V. So is this Clamping Voltage is the maximum voltage it can handle or the value which lowered to after peak. Also in max continuous oe allowable voltage is lower than nominal voltage so I am really confused. Isn’t the nominal or rated voltage equal to systems operating voltage? I hope I have made myself clear and understandable. Love this site and your great work btw.
Sincerely

Reply
SwagatamAdmin
August 17, 2023 • 3 years ago #144754

Hi Bahadir,
The crucial aspect while selecting an MOV is its clamping voltage which must be slightly higher than the peak input voltage of the application. For example, the 220V AC is the RMS voltage and its peak voltage will be around 310V, so the MOV clamping voltage could be around 330V.

Reply
Farrukh
June 26, 2023 • 3 years ago #143712

can MOV be placed in power extension board to save Airconditioner by voltage higher than 260 V ac

Reply
SwagatamAdmin
June 26, 2023 • 3 years ago #143713

MOVs can stop high voltages which occur only for milliseconds, anything higher than that can burn the MOV itself.

Reply
Andreas
August 25, 2022 • 4 years ago #132651

I built a power strip/extension for my hifi/pc systems and I want to add a MOV in each power socket. There are 4 of them in a star configuration.
The voltage is 220v where I live and the the current reaching the power strip is 16A.

What varistor should i use for this application? voltage, amperes and diameter.

Reply
SwagatamAdmin
August 25, 2022 • 4 years ago #132657

You can use standard MOVs having a clamping voltage rating of 350V

Reply
Kishor Shamrao Lokhande
August 12, 2022 • 4 years ago #132270

I have luminous shakti charge 1450 inverter
Please tell me which MOV to be used in input line or ele.supply line.

Reply
SwagatamAdmin
August 12, 2022 • 4 years ago #132280

If your inverter output voltage is 220V, you can use a 350V MOV.

Reply
Micah Olali
August 6, 2022 • 4 years ago #132080

How can I build a DC battery charger from AC source without using transformer

Reply
SwagatamAdmin
August 6, 2022 • 4 years ago #132083

You can use an SMPS power supply.

Reply
Souvik Ghosh
June 24, 2022 • 4 years ago #128580

Can you please tell me which MOV is suitable for G3MC202-PL SSR??

Reply
SwagatamAdmin
June 25, 2022 • 4 years ago #128606

Where do you want to place this MOV?

Reply
Jose mavunkal
June 16, 2022 • 4 years ago #126895

Sir i want to connect some mov s in my inverter line input and outputs also some points of inverter line can you send the application circuit with MOV numbers

Reply
SwagatamAdmin
June 17, 2022 • 4 years ago #127125

Jose, MOVs are placed only at the input side of an AC source. I can suggest the MOV values only if you can tell me the peak voltage value of your inverter input/output voltages.

Reply
Jose mavunkal
June 17, 2022 • 4 years ago #127235

Sir .max voltage is 240v ac and output 220-240v ac sine wave – load is 500watts also explain the connection method of mov

Reply
SwagatamAdmin
June 17, 2022 • 4 years ago #127283

OK, then you can use a 400V MOV at the input side of AC 240V

Reply
Cristi
July 20, 2022 • 4 years ago #131731

Hi there, I also like very much your designs, and I have used some 🙂
I have a question here, I want to build a surge protection for an AC unit (230v in my country), and I live in an area where the voltage fluctuates a lot. I’m not sure if a 400v MOV would protect the electronics, I’m thinking max 275V. Am I correct? Also, since an iTMOV takes 12 weeks delivery time(and I need some feedback that it is no longer working) I would put in series a thermal fuse with a standard MOV. Can you provide an example calculation for the temperature or the fuse? Thank you.

Reply
SwagatamAdmin
July 20, 2022 • 4 years ago #131738

Thank you, and Glad you found my designs helpful!
For 275 AC the peak voltage will be 390 V, so the MOV clamping voltage must be rated at 390 V.
Sorry, I haven’t yet investigated thermal fuses, so I do not have a the details about their working principle.

Reply
Neal Allen
June 2, 2022 • 4 years ago #122279

How do I size my MOV to act as a lightening arrestor on a sprinkler system? I have 12 feeder control circuits spread throughout the yard and they all run into the controller in the house. I have installed a fuse link on each feeder circuit but want to add the additional protection of a lightening arrestor. Also, should the MOV tie into the circuit before(source side) or after the fuse (load side) or does it really matter. I’m taking one side of the MOV to the high side of each circuit and the other side directly to ground. 24 volt AC circuits..

Reply
SwagatamAdmin
June 2, 2022 • 4 years ago #122310

It can be difficult to calculate the size of an MOV for lightening control, because we do not know the voltage level the lightening may have. The MOV must be always connected before at the source side, not the load side.

Reply
Neal
June 2, 2022 • 4 years ago #122535

Thank you for your reply. Does clamping at 100V do me any good? Obviously, lightning will probably blow it to pieces, but does it really provide any protection other than from a slight surge from a lightning strike far away?
BTW, your picture in the article above shows the MOV on the load side of the fuse:)

Reply
SwagatamAdmin
June 3, 2022 • 4 years ago #122755

I don’t think a 100V clamp would be helpful in any manner, because a far away lightening might not have any effect on your circuit unless it is in direct contact with your system. And if it is in direct contact then no MOV can save your system. It is my assumption though, I may be wrong.
Yes the MOV must be installed after the fuse so that if the MOV short circuits or malfunctions, the fuse can blow and safeguard the wires from burning. I probably misunderstood your question, when you said load-side I assumed it to be right across the load, which may be situated after an electronic system such as a relay or mosfet etc.

Reply
Bunny Gill
May 14, 2021 • 5 years ago #89371

Thank you for your extremely informative and to the point articles and advice.
A power extension strip burnt out today and when I opened it I found that one of 3 MOV’s had flashed and burnt out, along with the adjacent switch.
I want to replace the MOV and would be grateful for your advice. The equipment in use from the extension are a flat screen TV, Amazon Firestick, laptop charger etc. Would a clamping voltage of 300 or 350 volts be sufficient, or is that too low? Current rating of one amp?
Thank you

Reply
SwagatamAdmin
May 14, 2021 • 5 years ago #89393

Thank you very much, and glad you liked the post. Every MOV have a time limitation in which it can tolerate a certain amount of maximum current, if this current stays for too long, even for millisecond periods, the MOVs can get burned. Therefore to ensure the MOV lasts longer, you may have to select a higher current rated MOV.

I think the dealer of the part will know better regarding the current rating of the device.

Yes the clamping voltage can be around 350 V

Alternatively you could go for the industrial type MOVs for more robust performance

https://www.homemade-circuits.com/high-power-industrial-surge-suppressor/

Reply
Jeroen Mantel
May 11, 2021 • 5 years ago #89142

Hi Swagatam,
Interesting article and good explanation. But I still have problems choosing the right replacement MOV Varistor for my circuit board (it is a chiller-airco unit on board of a boat). The Varistor is blown because of a voltage spike from the power socket in the harbour (probably more than 260V). I can read on the green-coloured Varistor a few numbers and letters: 430NR and Sp and like 73 or 76 or 78, it is about 15mm dia and 5.5mm thick. The airco unit is automatic fused at 35amps. The harbour delivers 230V but I can see that it is most of the time around 240-250V and sometimes 250-260. I was looking at replacement Varistor Bourns MOV-14D431K but I am not sure if I have the correct one. Or VDRUS14X175BSE VARISTOR, MOV, 275V, DISC 14MM VISHAY?? Can you help me out here? Thanks, Jeroen

Reply
SwagatamAdmin
May 11, 2021 • 5 years ago #89143

Thank you Jeroen, according to the chart provided in the following article, the varistor VDRS14T275xyE seems to be a good choice. It is rated at 275 V continuous voltage and 430 max clamping voltage. The current is specified at 50 amps but I am not sure what is duration of this current supposed to be.

https://www.vishay.com/docs/29081/vdrs.pdf

Reply
Ajit Mishra
April 26, 2021 • 5 years ago #88755

I couldn’t find so called next article where it is discussed regarding how to select MOVs and learn the same in details through charts and tables. Can you pl. mention which article you are talking about?

Reply
SwagatamAdmin
April 27, 2021 • 5 years ago #88776

You can refer to the following datasheet to see the chart of the MOV, I’ll try to post the article soon if it is possible:

https://www.homemade-circuits.com/wp-content/uploads/2021/04/MOV-chart_compressed.pdf

Reply
Ajay Jangra
April 15, 2021 • 5 years ago #88493

Hi,

We are looking for one MOV to protect our 24 V DC ckt, Will u please advise us on that.

Thanks
Ajay

Reply
SwagatamAdmin
April 15, 2021 • 5 years ago #88501

Hi, you can connect the MOV on the AC side, right across the phase/neutral entry points of the circuit. The MOV can be a rated at 330V

Reply
Fred
April 10, 2021 • 5 years ago #88362

Hello Swagatam,
I have this big 5HP motor 1PH , 240VAC which is powered ON and OFF by a pressure switch ( it’s an air compressor). The switch contacts are gone and replacement cost a fortune. So I decided to clean the pressure switch contacts and use it to trigger a big SSR of 100Amps. I know that this type of load is quite inductive and therefore I have to protect my SSR from voltage spike when it will turn OFF. I think an MOV would be the ideal device. The motor receive 244VAC (345Vpeak) , my SSR is rated at 380VAC (537Vpeak). So, what voltage should be used for determining the correct MOV specification ? I am a bit lost concerning which voltage to use. I know that the maximum permitted voltage on the SSR is 537V . Should the MOV be rated at 345V or 537V ? Thanks for your advice.

Reply
SwagatamAdmin
April 11, 2021 • 5 years ago #88383

Hello Fred, SSR already have internal snubbers for extreme protection against motor back EMFs, however for extra protection you can add a 345V at the input supply side, use two of them in parallel if possible.

Reply
Mark Richard Quiras
March 9, 2021 • 5 years ago #87643

Hi Sir,

I’m about to convert a dewalt dcb115 110v charger to 220v.. right now i identified to change the values of the capacitor from 200v 220uF to 400v 150uF. i will also add two ceramic type resistor with 5W 0.33ohms… thinking of adding a MOV but i dont know the exact rating to buy.. pls help. im not sure it would help my circuit. Im not sure also if i need to replace other components aside from those 3 i mentioned above. appreciate your help on this please.

Reply
SwagatamAdmin
March 9, 2021 • 5 years ago #87647

Hi Mark, if there are any more capacitors you may have to change all those with higher voltage rated ones, appropriately.

For the MOV you can use a 400V MOV

Reply
Mark Richard Quiras
March 9, 2021 • 5 years ago #87653

Thanks for the response Sir.

Reply
Rishi
August 13, 2020 • 6 years ago #81292

Hello Swagatam,
The article is very good. Thanks.
Can you please help on how the number of spikes are calculated for any given MOV? For example, if we select a 14mm MOV, 320V AC where 2.5KV surge is required. How can we define, how many surge strikes of 2.5KV the MOV can handle?

Reply
SwagatamAdmin
August 13, 2020 • 6 years ago #81307

Thank you Rishi, I could not find this information anywhere, so according to me the number of strikes do not matter as long as the duration is very small and within the tolerable limit of the device. The device will start deteriorating only when the spike duration exceeds the tolerable limit.

Here’s one article which has some good relevant information
https://ieeexplore.ieee.org/document/7800668

The following image shows the approximate endurance capacity of a standard MOV as suggested by a few reputed manufacturers

life of an MOV, degrade limit, surge tolerance

Reply
aries1470
February 28, 2024 • 2 years ago #149502

I would like to add, that if you have ANY other loads, like washing machines, refrigerators etc, they will be chipping away at your MOV slowly until it fails without EVER having to have dealt with a lightning strike. For example, if you are in a 240V country, and you use a 10mm disc type MOV, and you have it as a surge protector, you need to remember, that BESIDES, the power outlet that you have it hooked up to, it also protects up to a certain degree, also other power outlets down the line from it in that circuit. This MOV, after a couple of years WILL fail, it is not a question of IF but WHEN. So always when possible, and you are creating your own circuit, use a larger size MOV, do not penny-pinch. Get a 20mm one if you can use it with the same characteristics, as it will last much longer in the same environment.
For people wondering on how it protects other outlets, that is simple.
As an example, from your electrical box, the wire comes in to your kitchen, you have 4 GPO’s (general power outlets) in there, if it is attached to the 1st outlet, and there is a lightning strike, it will first meet the outlet with the surge protection on, and “arrest” it, hence protecting the other items up to a certain degree in the remaining power outlets that follow. If it is at the last one, well, then it protects the outlet it is in.
Now, a good thing to do, is to put Surge Protectors in the GPO’s where you have your washing machine, Air Con and fridges connected to, as this will limit the surges sent back in to the electrical wiring of the house in to sensitive electronics like TV’s, Computers etc, although they do have most of the times a MOV in them, they use the 10 – 12 mm most of the time and they get worn out quickly, within a couple to a few years time.

Take care everyone.

Also , a Good practice is to use MOV like this: L-N, L-E, N-E, and also to have a fuse in series and a GDT if you want extra safety.

Reply
SwagatamAdmin
February 28, 2024 • 2 years ago #149507

Thank you Aries1470,
The information you have added are really useful, I hope the readers will find them helpful.

Reply
Aries1470
March 11, 2024 • 2 years ago #150068

Hello Swagatam,
I would like to bring to your attention another option for calculating R.M.S. ? in the following paragraph:
“For example, suppose it’s an SMPS device with a max capability of 285V RMS from the mains input, implies that the unit would be able to handle a peak mains surge of not more than 285/0.707 = 403V”
It can also be done by 285V * 1.414. = 403.
In most countries, the harmonized standard is now 230V +10% -6%, although the transfer period varies. So, while previously for the 240V it was accepted to reach 264V it is now 253V. So 270V / 275V varistors can be used. You might want to add it in to your article. I am aware that Australia is transitioning to the European standard, but i have not search about it for the U.K., India & New Zealand, while the Philippines uses 230V, some old buildings / locations might still have 115V, but the whole country runs on 60Hz.
Most now go by the power grid instead of the appliance itself, as there might be other items attached, unless it is application specific.

Take care.

Reply
SwagatamAdmin
March 11, 2024 • 2 years ago #150074

Thank you so much Aries1470, for the valuable information,
I have added it at the end of the above post.
All the best to you.

Reply
Nameer Mallick
March 10, 2020 • 6 years ago #77201

Dear Swagatam,
I have been following you since quite some time on your website.
I would say, it is wonderful resource.
I have few design requirements / problems for which I need your assistance. Can you please let me know if there is any way to connect with you ?
Like on Quora / Facebook / Email – anything ?

Thank you 🙂

Reply
SwagatamAdmin
March 11, 2020 • 6 years ago #77218

Thanks Dear Nameer, I normally discuss only through comments in this website, but the comments must be posted under related articles only.

Reply
Daniel
October 27, 2019 • 7 years ago #71451

Thank you very much. You have saved me from further damage on my electronics.

Reply
SwagatamAdmin
October 28, 2019 • 7 years ago #71460

No problem!

Reply
Daniel
October 27, 2019 • 7 years ago #71441

Thank you very much for your technical assistance.I always have voltage surge,which end up damaging my electronics. How do I stop this?

Reply
SwagatamAdmin
October 27, 2019 • 7 years ago #71449

If it’s happening frequently then you may need one of these designs:

https://www.homemade-circuits.com/highly-accurate-mains-high-and-low/

Reply
Ernesto
September 19, 2019 • 7 years ago #70334

Muy útil el contenido de tus post. Gracias por compartir.

Reply
SwagatamAdmin
September 19, 2019 • 7 years ago #70338

Glad you liked it Ernesto!!

Reply
Ramakrishna.Sudhakar
July 27, 2019 • 7 years ago #68786

I use to follow your site quite often.Most of your circuit is interesting to follow.I am an electronic Engineer too.I am running an Electronic Hobby Tutoring under the name “GRS Electronics”.If you could share me your Cell phone number it would be very helpfull sir.
Regards,
GRS Electronics.

Reply
SwagatamAdmin
July 27, 2019 • 7 years ago #68798

Thank you, I appreciate your thoughts very much, however interacting through phone won’t be possible, if you have any questions you can ask through comments here!

Reply
Ze Aman
July 15, 2019 • 7 years ago #68457

Thank u sir sure i will continue to be in your site to learn as much as possible. As you say if we have any circuit related questions ; you are most happy to help! So that i do have suffer about over voltage & at spike voltage that burns our control module of generator & contactor coils. our in put voltage is 1 phase /3 phase , 220 v /380 V. So do you have a simple ckt to regulate this in put. 10Q in advance.

Reply
SwagatamAdmin
July 15, 2019 • 7 years ago #68468

Thank you Ze Aman, If your conactor is burning then it means it is not sufficiently rated. You will have to upgrade the contactor rating according to the switch ON surge current specifications of the generator. AS for the module issue, I can suggest only once I know all the electrical details of the module

Reply
Marian Tkáč
May 17, 2019 • 7 years ago #67076

Hello, sir. Thanks for your good and helpful posts.

Reply
SwagatamAdmin
May 17, 2019 • 7 years ago #67077

You are most welcome!!

Reply
Marian Tkáč
May 17, 2019 • 7 years ago #67078

Sir, how to prosecute it. This good, good work takes a lot of time. Big thanks again for all your posts.

Reply
SwagatamAdmin
May 17, 2019 • 7 years ago #67080

It’s my pleasure Marian, yes it definitely takes a huge amount of effort and years of hard work to do this…I appreciate your thoughts!!

Reply
Ralph
April 27, 2018 • 8 years ago #60059

Thanks for the reply. Is there a specific value for mov to b use in alternator. What value will i use. Will the motor or alternator not be damage In frequent on and off the switching timing is around 10milisec

Reply
SwagatamAdmin
April 28, 2018 • 8 years ago #60084

You can use a value that may be slightly higher than the peak value of the alternator, for example if the peak AC is 330V from the alternator, you can select an MOV rated at 360V

Reply
ralph
April 27, 2018 • 8 years ago #60050

is it logical to put mov in the output of an alternator going to the voltage reg. if the alternator is frequently switch on and off. and also in the input of a 3 phase motor if also frequently switch on and off. or what can i put to protect the voltage reg and battery from unwanted voltage spikes and also the speed controler if frequently switch on and off this motors. ur site is very helpfull to us. more knowledge to you and good health

Reply
SwagatamAdmin
April 27, 2018 • 8 years ago #60056

Thank you Ralph, I am glad you are finding my website useful.

Yes definitely an MOV can prove useful at the output of an alternator, just as it does across Mains inputs of common electrical gadgets.

Additionally you can put combinations of high value and low value capacitors at the input and output of the voltage regulator to provide extra protection against switching spikes…

Reply
Charles
December 21, 2017 • 9 years ago #56872

Your site is a gift from God which has a lot of very useful informations very easy xplanations and much more :

Reply
SwagatamAdmin
December 21, 2017 • 9 years ago #56875

Thanks Charles, I am glad you liked my site…keep up the good work!

Reply
Charles
December 21, 2017 • 9 years ago #56894

Thank u sir tis sure i will continue to be in your site to learn as much as possible, sir may i know which country u belong to

Reply
SwagatamAdmin
December 22, 2017 • 9 years ago #56902

You are welcome Charles, I am from india…

Reply
Charles
December 22, 2017 • 9 years ago #56915

Sir, thank u very much for the response am very glad to hear that we are in India, ur english is extreme, sir will u pl guide me where i can make or get pcb’s for ur ckts, thank u.

Reply
SwagatamAdmin
December 22, 2017 • 9 years ago #56923

Thanks Charles, I am sorry I won’t be able to help with the PCB, I think you should inquire this in your local market and see if anybody is involved with this job….

Reply
SrinivasanBashyam
December 18, 2017 • 9 years ago #56822

Dear Swagatam,

A very informative & great site for learning a lot with simple approach.

SsinivasanBashyam

Reply
SwagatamAdmin
December 18, 2017 • 9 years ago #56823

Thank you dear Srinivasan, I am so glad you liked my site!! Please feel free to comment for any circuit related doubts or queries…

Reply
Anil Kumar.K
November 21, 2017 • 9 years ago #56004

Dear Swagatham, thanks a lot for the reply…

Reply
SwagatamAdmin
November 21, 2017 • 9 years ago #56005

You are welcome Anil!

Reply
Anil Kumar.K
November 21, 2017 • 9 years ago #55996

Dear Swagatham

The clamping voltage can be understand from the printing on the body.(eg:300v in the above image).
But, how can uderstand current rating of a MOV…..?

Thanks

Reply
SwagatamAdmin
November 21, 2017 • 9 years ago #56000

Dear Anil, Current is not printed on the body but can be found from the available charts, the current is normally fixed at 1 amp for regular MOVs, because since the average fluctuations are in microseconds a 1 amp value is able to sink it comfortably, even if the input current is much above this value, meaning if the input voltage rises to 600V with 100 amps for 1 microsecond, the 1 amp MOV will be able to tolerate it and sink it safely…

Reply
Unknown
November 24, 2016 • 10 years ago #46776

hi sir i just want to ask on how to replace an mov that burn on the board an no details?

Reply
SwagatamAdmin
November 25, 2016 • 10 years ago #46796

Please tell me the technical details of the unit, based on that I can suggest the method…

Reply
Moses
February 7, 2022 • 4 years ago #111790

Is 300v mov suitable for 220vac load. For its optimum protection. I did calculation as you taught here and am having 311v(i.e. 220/0.707) and there is no mov is that Specifications.

Reply
SwagatamAdmin
February 7, 2022 • 4 years ago #111847

A 220 V load will probably be able to tolerate up to 270 V. So 270 / 0.7 = 385 V will the correct value for the MOV

Reply
lima toshi
November 22, 2016 • 10 years ago #46700

I didn't knew about MOV and seen them only on PC SMPS and PC UPS but now i know what it is and how to use it, thank you very much sir, i am learning a lot from your great site.

Reply
SwagatamAdmin
November 23, 2016 • 10 years ago #46716

you are most welcome Lima…

Reply
alok verma
November 23, 2021 • 5 years ago #105443

dear sir your explanation is quite impressive ..here this is ALOK from NIT nagpur dept. of physics gov. of india . we are lover of technical things we understand physics behind sir we deasign the overvoltage protection device through MOV and relays that automatically disconnect the mains line if voltage reaches above 300 voltys. we design saveral types of circuits for saving electricity for nation.

Reply
SwagatamAdmin
November 24, 2021 • 5 years ago #105460

Thank you Alok, Glad you liked the article. I appreciate your knowledge and your contributions towards the nation. Please keep up the good work.

Reply
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