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Cell Phone Emergency Charger Pack using Ni-Cd Batteries

Last Updated on January 2, 2024 by Swagatam 62 Comments

In this post  I have explained the construction of a simple emergency charger pack using Nicket Cadmium (Ni-Cd) batteries for your cellphones and smart phones for emergency charging of your cellphone, so that next time you are never stuck on a highway with a full discharged dead cellphone battery.

Circuit Concept

It often happens, our cell phone goes into a low battery condition right in the middle of an important conversation, and even worse it happens while we are travelling or situated in some remote outdoor location where there's no charging facility available.

No matter what, this little pack will give your cell phone an immediate refill every time it tends to get flat outdoors.

We all know that at 3.7 V DC, a cell phone battery is considered to be fully charged.

For charging it at the above level a charging source needs to provide around 4 to 5 volts to the discharged cell phone battery.

Since here we are discussing an energy transfer from one battery to the other or rather from some power source to the cell phone, we need to have some sort of chargeable battery pack which would generate the required 4 volts and which could be used anytime for charging a flat cell phone simply by integrating the two together.

The above emergency battery pack can be very easily made by putting four Ni-Cd cells in series.

I have explained how to do it.

Materials you will Require

It's not difficult, you would require four 1.2V Ni-Cd AAA penlight cells, a four cell holder assembly and a 1 Ohm 1 watt resistor.

How to Build the Cellphone Battery Bank

The above holder would generate a voltage of about 4.8V at its wire terminals with four AAA 1.2 Ni-Cd attached to within the given slots correctly.

The 1 Ohm resistor can be connected at the center of the red wire by cutting the red wire at the center and bridging the resistor terminals such that it comes in series with the red wire. The resistor should covered under a plastic tubing or sleeving.

The red and the black wires of above assembly should be terminated with a suitable cell phone charger-pin so that it can be easily inserted into the cell phone charging socket whenever required.

Now I have explained how we can charge the above emergency battery pack at home.

Ni-Cd cells can be charged safely for about 10 to 14 hours using a constant voltage charger at C/10 rate. The very useful 7805 voltage regulator IC can be used here for charging the Ni-Cd battery pack.

The following diagram shows a very simple Ni-Cd charger circuit which can be used for charging the above battery pack so that it remains in a standby position and can be taken outdoors in the form of an emergency cell phone charger unit.

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Filed Under: Battery Charger Circuits Tagged With: Batteries, Cell, Charger, Emergency, Pack, Phone

About Swagatam

I am an electronics engineer and doing practical hands-on work from more than 15 years now. Building real circuits, testing them and also making PCB layouts by myself. I really love doing all these things like inventing something new, designing electronics and also helping other people like hobby guys who want to make their own cool circuits at home.

And that is the main reason why I started this website homemade-circuits.com, to share different types of circuit ideas..

If you are having any kind of doubt or question related to circuits then just write down your question in the comment box below, I am like always checking, so I guarantee I will reply you for sure!

Previous Post: « How to Switch Two Batteries Manually using Opto Coupler
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Reader Interactions

Comments

uel man says:
April 26, 2014 at 4:16 am

hi sir, do you have schematic for an adaptor for digital camera? I lost the original adaptor of my BEAC digicam and I want to make a replacement particularly with -3.7V, 0V and +3.7V output to be powered from wall socket.

Reply
OneWorld says:
January 31, 2014 at 7:09 pm

Please sir, if i use 1uf 25v Electrolytic capacitor, do i ignore the polarity?

And could you kindly state how i can identify the primary and secondary side of transformer. I have got all the components for this circuit but am having a problem identifying the primary side. The transformer comes with two sets of cord: at the foot where you screw, there are two black cords and two red at the top on the opposite side.

And is there a way of testing transformers?

Please i would appreciate urgent reply as i am very eager to build as my first DIY project.

Reply
Swagatam says:
February 1, 2014 at 2:35 pm

for electrolytic capacitors the positive will connect with the positive line and negative with the negative line.

check the resistances of the respective windings…the one with higher value will be the primary for the mains input and the lower one will be the output.

Reply
Rohith N says:
December 21, 2013 at 7:45 am

Sir, any other values of resistors can be used? instead of 1ohm 1w & 5ohm 1w??
a 4.7ohm 1w can b used instead of 5? plz give any other values if so…

Reply
Swagatam says:
December 22, 2013 at 6:52 am

Rohith, other closer values can be tried but it should not be too large

Reply
Swagatam says:
December 12, 2013 at 7:58 am

Although not recommended you can connect them in series for charging, as parameters are not so critical with such low AH batteries.

the input can be 12V but at 500mA.

once fully charged it can revive a run-down 3.7V cell one time only.

Reply
Mahendra Reddy says:
October 21, 2013 at 6:27 pm

why we can use the 1 ohm resister

Reply
Swagatam says:
October 22, 2013 at 7:05 am

for limiting the current to some good extent.

Reply
Swagatam says:
August 17, 2013 at 7:16 am

you may have to try bigger cells, AAA may not have the capacity of charging 1600mAH cell.

monitor the voltage of the adapter cells while it's charging the cell phone, if it drops quickly (below (3.9V) would confirm the cells inability…..

Reply
Swagatam says:
August 1, 2013 at 9:58 am

You can procure readymade 12V DC tube chokes which are designed for operating with 12V batteries, and power them through a 12V AC DC adapter, in this way you would be able to drive them with 220V AC suppy.

Reply
Swagatam says:
July 31, 2013 at 5:39 am

Yes it will still charge it,

use Ni-Cd type of cells.

Reply
Swagatam says:
July 30, 2013 at 3:53 pm

AAA cells are rated at 800mAH

Reply
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