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Cell Phone Emergency Charger Pack using Ni-Cd Batteries

Last Updated on January 2, 2024 by Swagatam 62 Comments

In this post  I have explained the construction of a simple emergency charger pack using Nicket Cadmium (Ni-Cd) batteries for your cellphones and smart phones for emergency charging of your cellphone, so that next time you are never stuck on a highway with a full discharged dead cellphone battery.

Table of Contents
  • Circuit Concept
  • Materials you will Require
  • How to Build the Cellphone Battery Bank

Circuit Concept

It often happens, our cell phone goes into a low battery condition right in the middle of an important conversation, and even worse it happens while we are travelling or situated in some remote outdoor location where there's no charging facility available.

No matter what, this little pack will give your cell phone an immediate refill every time it tends to get flat outdoors.

We all know that at 3.7 V DC, a cell phone battery is considered to be fully charged.

For charging it at the above level a charging source needs to provide around 4 to 5 volts to the discharged cell phone battery.

Since here we are discussing an energy transfer from one battery to the other or rather from some power source to the cell phone, we need to have some sort of chargeable battery pack which would generate the required 4 volts and which could be used anytime for charging a flat cell phone simply by integrating the two together.

The above emergency battery pack can be very easily made by putting four Ni-Cd cells in series.

I have explained how to do it.

Materials you will Require

It's not difficult, you would require four 1.2V Ni-Cd AAA penlight cells, a four cell holder assembly and a 1 Ohm 1 watt resistor.

4aaacellholder

How to Build the Cellphone Battery Bank

The above holder would generate a voltage of about 4.8V at its wire terminals with four AAA 1.2 Ni-Cd attached to within the given slots correctly.

The 1 Ohm resistor can be connected at the center of the red wire by cutting the red wire at the center and bridging the resistor terminals such that it comes in series with the red wire. The resistor should covered under a plastic tubing or sleeving.

cellphoneemergencychargerpack

The red and the black wires of above assembly should be terminated with a suitable cell phone charger-pin so that it can be easily inserted into the cell phone charging socket whenever required.

nicdbatterychargercircuit

Now I have explained how we can charge the above emergency battery pack at home.

Ni-Cd cells can be charged safely for about 10 to 14 hours using a constant voltage charger at C/10 rate. The very useful 7805 voltage regulator IC can be used here for charging the Ni-Cd battery pack.

The following diagram shows a very simple Ni-Cd charger circuit which can be used for charging the above battery pack so that it remains in a standby position and can be taken outdoors in the form of an emergency cell phone charger unit.

nicdbatterychargercircuit 1

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  • 5.  3.7 V Li-Ion Battery Charger Circuit with Automatic Cut-off
  • 6.  4 Simple Li-Ion Battery Charger Circuits – Using LM317, NE555, LM324

About Swagatam

I am an electronics engineer with over 15 years of hands-on experience. I am passionate about inventing, designing electronic circuits and PCBs, and helping hobbyists bring their projects to life. That is why I founded homemade-circuits.com, a website where I share innovative circuit ideas and tutorials. Have a circuit related question? Leave a comment.... I guarantee a reply!

Previous Post: « How to Switch Two Batteries Manually using Opto Coupler
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Reader Interactions

Comments

  1. aliyu garga liman says

    August 23, 2024 at 5:02 am

    I want to design a portable laptop power bank that can last for 24hours. how do I do please my engineer.?

    Reply
    • Swagatam says

      August 23, 2024 at 8:02 am

      Hi Aliyu, you can refer to the following post for more information:
      https://www.homemade-circuits.com/laptop-power-bank-circuit/
      For 24 hour backup you will have to upgrade the Ah rating of the charger battery accordingly.

      Reply
  2. Marcelo Wainstock says

    May 25, 2019 at 8:44 pm

    Can you help me. I live where there is no electricity grid in Brazil. For almost 4 years with the limitation of electricity by not knowing the electronics. You are looking to learn and sell in alternative alternatives, but I have the financial limit.
    Generally available from a stationary 12v / 12Ah battery and some 3.7v Lithium batteries. Fueled by a 12v / 20w solar plate, mini 12v hydroelectric generator and I’m trying to make a three-phase wind turbine and other small ones with printer motors.
    All knowledge and help are welcome.
    Do you have an email that I can share some of your knowledge and remove some doubts?
    Tanks

    Reply
    • Swagatam says

      May 26, 2019 at 10:20 am

      Marcelo, I’ll try to help you, but I would prefer discussing it here through comments so that other readers are also able to benefit from our conversation.

      Reply
  3. Marcelo Wainstock says

    May 25, 2019 at 7:26 pm

    Thank you for your attention and response.
    I experimented with a modulus xl6009 DC-Current Continuous Boost Buck Adjustable Step Up and I was able to charge a cell phone and another li-ion battery.
    I made the joule thief with a ceramic capacitor 103 and a 1k resistor at the input, a toroid (2×12 turns), TIP 31c, a diode 1N5148 and electrolytic 1000uF / 25v, but I can not even recharge another battery, even having 6v at the output .
    Could you change this setting to try loading?

    Reply
    • Swagatam says

      May 25, 2019 at 8:07 pm

      Can you please tell what supply input did you use for the mentioned module? The module has a specilaized IC so the output will be much efficient. 12 turns is quite less…try 20 turns at least and check the response…and use 7805 IC after the 1000uF for stabilization. In my case the battery wasn’t strong enough to sustain the smartphone charging current…if possible I’ll try to use a bigger battery as the input and check the response.

      Reply
      • Marcelo Wainstock says

        May 25, 2019 at 8:55 pm

        I understand about xl6009. It adjusts output according to requirement. Right?
        I used a 3.7v and 1200mAh Lithium cell phone battery, marking 4.2v.
        My problem is to lose a little of the charge of the batteries they power.
        Tanks

        Reply
      • Marcelo Wainstock says

        May 26, 2019 at 6:58 pm

        OK! No problem, just thought if there is need to send you some photo or circuit design. Can you do this around here?

        Reply
  4. Marcelo Wainstock says

    May 25, 2019 at 12:51 am

    Good afternoon sir.
    Thanks for the site and tips.
    Could I use a single 1800mAh cell phone battery in a joule thief to power a cell phone via usb?
    Because I have 6 v, but I can not even charge another battery of 3.7 v and 1000 mAh?
    Please help me

    Reply
    • Swagatam says

      May 25, 2019 at 9:00 am

      Thanks Marcelo, Do you mean you want to charge your phone through a 1800mAh cell using joule thief and USB connector? It will depend on the phone actually, when I tried, my phone did not accept the charge due to voltage drop issue each time I tried to connect the cord. So it’s better to use two cells instead of one and use a 7805 for regulating the output to 5V, as shown here:

      " rel="ugc">comment image

      Reply
  5. Abhijith Rajesh says

    November 10, 2016 at 1:25 am

    Sir can u give me a circuit which has output 1.5-2.0 amp and 5v to charge my 3000mah battery 2 times…please…
    Thanks in advance…

    Reply
    • Swagatam says

      November 10, 2016 at 12:26 pm

      Abhijit, you can make the following circuit….make sure to replace LM317 with LM338, otherwise you might not get above 1.5 amps

      https://www.homemade-circuits.com/p/lm317-calculator.html

      next, calculate the R1, R2 from the software to get 5V at the output and then you can use it for your purpose

      Reply
  6. Abhijith Rajesh says

    November 9, 2016 at 11:34 am

    Sir can you give me a circuit according to my requirements … Please…..Sir..

    Reply
    • Swagatam says

      November 10, 2016 at 5:05 am

      Abhijit, make a LM338 circuit and supply 12V/2amps, adjust the circuit at 5V and then you can use it for your smart phone.

      Reply
  7. Abhijith Rajesh says

    November 9, 2016 at 3:27 am

    Sir what is the output ampere and voltage of this…

    Reply
    • Swagatam says

      November 9, 2016 at 11:23 am

      voltage is 5V, and the ampere depends on the value of the resistor.

      Reply
    • Swagatam says

      November 9, 2016 at 11:24 am

      without resistor it's around 1 amp

      Reply
  8. Abhijith Rajesh says

    November 8, 2016 at 11:26 am

    Sir can I use this circuit for charging my 3000mah battery
    Thanks in advance….

    Reply
    • Swagatam says

      November 9, 2016 at 2:39 am

      Abhijit, you can use the 7805 circuit for charging your 3AH battery but it will be quite slow…

      Reply
  9. Unknown says

    October 4, 2016 at 3:52 pm

    Hi Swagatam,

    Can I use nokia BL5C battery
    (3.7v-1020mAH) as power bank to charge a smart phone?

    Reply
    • Swagatam says

      October 5, 2016 at 2:38 am

      you will need two of those in series, and a calculated resistor in series at the positive while charging the smart phone

      Reply
  10. Mr Giash Uddin says

    August 27, 2016 at 4:04 am

    Dear Sir
    I need 4200ma polymer battery charger circuit after 3 min minimum 20% quick charge
    I am try many circuit but all of circuit component very hot and burn sum time.
    I try 5V out put and 3A Charge circuit this 3 min charge OK but all component vary hot .i thing this circuit not a nap pl z.. help me
    My Email [email protected]

    Reply
    • Swagatam says

      August 27, 2016 at 11:24 am

      Dear Giash, Lipo batteries normally require a balanced type ofcharger, what is your exact requirement? please specify.

      Reply
  11. Davis Kakumba says

    August 23, 2016 at 11:16 am

    hi SWAGATAM , how can i modify that circuit to charge a 9.6V Ni-cd battery pack

    Reply
    • Swagatam says

      August 23, 2016 at 2:12 pm

      Hi Davis, you can do it by replacing the 7805 IC with a 7812 IC

      Reply
  12. Unknown says

    May 8, 2016 at 7:02 pm

    Sir I have 2 18650 2200mah cells I want to charge my android requiring. 5v@1amp how should I proceed any simple circuit with only 2-3 components

    Reply
    • Swagatam says

      May 9, 2016 at 11:18 am

      you will require a 5V/2amp adapter for this, without an adapter charging cannot be done.

      Reply
  13. Syed Saqib says

    February 11, 2016 at 5:56 am

    Hello sir
    I have 3. 7 v battery i want to make a power bank can you please tell me how do i make it i also want a circuit diagram
    Thanks

    Reply
  14. mehran manzoor says

    December 15, 2015 at 1:50 pm

    Sir,can i use this charging circuit for charging Alkaline Batteries?

    Reply
    • Swagatam says

      December 16, 2015 at 6:02 am

      Mehran, you can use it for charging all types of batteries, just make sure to switch OFF power as soon as the full charge level is reached.

      Reply
  15. Muhasin Yousuf says

    December 7, 2015 at 5:58 am

    hello Sir,
    i want to known that can i charge a single nicd 1.2volt cell from 5v mobile charger.

    Reply
    • Swagatam says

      December 7, 2015 at 1:18 pm

      hello Muhasin, you can do it by employing the following circuit and the mentioned modifications:

      https://www.homemade-circuits.com/2012/08/simplest-dc-cell-phone-charger-circuit.html

      replace the output with your battery terminals, input supply from charger, replace 9V zener with 3 1N4007 diodes in series ….but cathodes pointing towards the ground line.

      and make the 220 resistor into 1K

      Reply
  16. basit momin says

    April 27, 2015 at 1:52 pm

    Thanx sir

    Reply
  17. basit momin says

    April 26, 2015 at 3:10 pm

    Hello sir the last circuit indicate as the charger…………….. bt how to know that cells are fully charged any indication for that we can add to the circuit

    Reply
    • Swagatam says

      April 27, 2015 at 5:19 am

      Hello Basit, you can add an LED with 1K resistor in parallel with the 5 ohm resistor…it'll stay illuminated as long as the battery is charging and will slowly shut off as it gets fully charged

      Reply
  18. Arun Tidke says

    November 10, 2014 at 11:24 am

    Please tell me about 4V Dc To 5V converter.

    Reply
  19. N K Karthick says

    July 31, 2014 at 1:08 pm

    Thanku sir once again. I wank to ask one question sir,that is can i make solar inverter with very low budjet like 500 or 600

    Reply
    • Swagatam says

      August 1, 2014 at 1:07 pm

      Karthick, It is possible without solar panel and battery, you can buy a cheap Chinese inverter and check how it was possible for them to make so cheaply.

      Reply
  20. N K Karthick says

    July 30, 2014 at 12:46 pm

    Thanku sir, can i use the breadboard for the charging circuit?

    Reply
    • Swagatam says

      July 31, 2014 at 6:59 am

      you can try it.

      Reply
  21. N K Karthick says

    July 29, 2014 at 9:14 am

    Thank u sir. I bought this ckt sir it is working good.but my question is how many hours i hav to charge those cells if the cells discharged

    Reply
    • Swagatam says

      July 29, 2014 at 2:42 pm

      You can keep it connected for 5 to 6 hours for making the cells fully charged.

      Reply
  22. N K Karthick says

    July 28, 2014 at 1:31 pm

    Thank u for ur reply sir.how can i charge those cells using ac power in my home .

    Reply
    • Swagatam says

      July 29, 2014 at 7:12 am

      The circuit has been provided at the end of the above article, please check it.

      Reply
  23. N K Karthick says

    July 28, 2014 at 6:04 am

    hai sir can i make a simple inverter circuit for my home with in 500 rupees

    Reply
    • Swagatam says

      July 28, 2014 at 12:39 pm

      at Rs.500/- it's not possible to build a reasonably sized inverter circuit

      Reply
  24. N K Karthick says

    July 28, 2014 at 5:48 am

    hai sir i am often visiting your site it is really wonderful .i just want to ask a one doubt in this emergency circuit package which is"is the ni-cd can be rechargable or not".please reply me soon sir.

    Reply
    • Swagatam says

      July 28, 2014 at 12:38 pm

      Hi Karthick, thanks for visiting my blog!

      yes, Ni-Cd cells are always rechargeable types, and needs to be charged when fully discharged

      Reply
  25. Deepak Mittal says

    May 22, 2014 at 3:12 pm

    hello this one is good

    Reply
  26. Swagatam says

    April 26, 2014 at 3:49 pm

    Hi uel,
    you can make a dual adjustable power supply circuit using a LM317/LM337 ICs, Google it, you will find plenty.

    set the voltages as per your requirement and use it for the application.

    Reply
  27. uel man says

    April 26, 2014 at 4:16 am

    hi sir, do you have schematic for an adaptor for digital camera? I lost the original adaptor of my BEAC digicam and I want to make a replacement particularly with -3.7V, 0V and +3.7V output to be powered from wall socket.

    Reply
  28. OneWorld says

    January 31, 2014 at 7:09 pm

    Please sir, if i use 1uf 25v Electrolytic capacitor, do i ignore the polarity?

    And could you kindly state how i can identify the primary and secondary side of transformer. I have got all the components for this circuit but am having a problem identifying the primary side. The transformer comes with two sets of cord: at the foot where you screw, there are two black cords and two red at the top on the opposite side.

    And is there a way of testing transformers?

    Please i would appreciate urgent reply as i am very eager to build as my first DIY project.

    Reply
    • Swagatam says

      February 1, 2014 at 2:35 pm

      for electrolytic capacitors the positive will connect with the positive line and negative with the negative line.

      check the resistances of the respective windings…the one with higher value will be the primary for the mains input and the lower one will be the output.

      Reply
  29. Rohith N says

    December 21, 2013 at 7:45 am

    Sir, any other values of resistors can be used? instead of 1ohm 1w & 5ohm 1w??
    a 4.7ohm 1w can b used instead of 5? plz give any other values if so…

    Reply
    • Swagatam says

      December 22, 2013 at 6:52 am

      Rohith, other closer values can be tried but it should not be too large

      Reply
  30. Swagatam says

    December 12, 2013 at 7:58 am

    Although not recommended you can connect them in series for charging, as parameters are not so critical with such low AH batteries.

    the input can be 12V but at 500mA.

    once fully charged it can revive a run-down 3.7V cell one time only.

    Reply
  31. Mahendra Reddy says

    October 21, 2013 at 6:27 pm

    why we can use the 1 ohm resister

    Reply
    • Swagatam says

      October 22, 2013 at 7:05 am

      for limiting the current to some good extent.

      Reply
  32. Swagatam says

    August 17, 2013 at 7:16 am

    you may have to try bigger cells, AAA may not have the capacity of charging 1600mAH cell.

    monitor the voltage of the adapter cells while it's charging the cell phone, if it drops quickly (below (3.9V) would confirm the cells inability…..

    Reply
  33. Swagatam says

    August 1, 2013 at 9:58 am

    You can procure readymade 12V DC tube chokes which are designed for operating with 12V batteries, and power them through a 12V AC DC adapter, in this way you would be able to drive them with 220V AC suppy.

    Reply
  34. Swagatam says

    July 31, 2013 at 5:39 am

    Yes it will still charge it,

    use Ni-Cd type of cells.

    Reply
  35. Swagatam says

    July 30, 2013 at 3:53 pm

    AAA cells are rated at 800mAH

    Reply

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