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ZVS Induction Heater + Tank Calculator

Let us build a full ZVS driver + tank circuit simulator super useful for trying different values of voltage, frequency, inductor, capacitor, and seeing how your ZVS-based induction heater behaves.

1kv induction
1kv induction

What This Simulator Does:

Calculates:

ZVS Induction Heater Simulator

ZVS Induction Heater + Tank Circuit Simulator















Calculator by homemade-circuits.com

How It Works Behind the Scenes:

Design Tips for Best Results:

ParameterRecommended Value
Frequency (f)50kHz to 200kHz
Capacitance (C)0.1 to 2 µF (MPP/MKP type)
Inductance (L)1 to 20 µH (air-core or copper tubing)
Voltage (V)12V to 36V (ZVS driver safe range)
Tank Current (I)Preferably try to Keep under 30 A unless heavy copper used

How You Can Keep Tank Current Below 30 Amps:

Move Slightly Away from Resonance (Detuning)

Tank current goes to peak only at exact resonance. If you shift the frequency a bit above or below resonance then current drops without killing heating.

Example:
Resonance at 100 kHz
Try operating at 105–110 kHz or 95–90 kHz

This reduces I = V / (Xl - Xc) because Xl ≠ Xc anymore.

Increase Net Reactance (Z = Xl - Xc)

Your current is high because:

Z = |Xl - Xc| is very small → I = V / Z becomes very very big...

To increase Z and reduce current, you can:

a. Reduce Capacitance

Use lower value capacitor. For example:

b. Increase Inductance

Use slightly more turns or wider coil

Try keeping Z around 0.8 Ω minimum

So for 24V:

I = 24 / 0.8 = 30 A

Lower the Supply Voltage

Tank current is directly proportional to voltage:

I = V / Z

So instead of 24V we can use 12V:

But better if you combine lower voltage + detuning → then real current can go under 30A.

Add a Small Series Resistance (Lossy Method)

This is a crude method but works:

Use PWM Controlled Supply Instead of Constant Voltage

If you use a PWM buck converter to softly power the ZVS circuit then you can:

This gives full control like a professional induction heater.

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