In this article we learn how to build a simple yet extremely reliable electronic ballast circuit for driving or operating two 40 watt fluorescent tubes, with an active power correction.
Main Electrical Features of the IC
International Rectifier Control ICs are monolithic power integrated circuits suitable for operating low-side and high-side MOSFETs or lGBTs through logic level, referenced to ground input leads.
They feature balanced out voltage functionality as much as 600 VDC and, contrary to ordinary driver transformers, can bring super-clean wave-forms with virtually any duty-cycle from 0 to 99%.
The IR215X sequence is actually a recently available accessory to the Control IC family and, besides the previously mentioned characteristics, the product employ a top end comparable in performance to the LM 555 timer IC.
These types of driver chips give you the developer with self oscillatory or coordinated vacillation capabilities purely with the help of alternative RT and CT components See figure below
Ct/Rt = same as given in the below given diagrams
lower diodes = BA159
Mosfets: as recommended in below diagrams
C1 = 1uF/400V PPC
C2 = 0.01uF/630V PPC
L1 = As recommended in below diagram, may need some experimentation
They likewise have in-built circuitry which offers a moderate 1.2 microsecond dead-time between outputs and switching high side and low side components for driving half-bridge power devices.
Calculating The Oscillator Frequency
Whenever included in the self oscillatory form the frequency of oscillation is calculated simply by:
f = 1/1.4 x (Rt + 75ohm) x Ct
The three accessible self-oscillating devices are IR2151, IR2152 and IR2155. IR2I55 seems to have more substantial output buffers that will turn a 1000 pF capacitive load with tr = 80 ns and tf = 40 ns.
It includes minuscule power start-up and 150 ohm RT supply. IR2151 possesses tr and tf of 100 ns and 50 ns and performs much like IR2l55. IR2152 will be indistinguishable to IR2151 although with phase cambio from Rt to Lo. IR2l5l and 2152 include 75 ohm Rt source (Equation l.)
These types of drivers usually are meant to be furnished with the rectified AC input voltage and consequently these are intended for minimal quiescent-current and still have a l5V in-built shunt regulator to ensure that just one limitting resistor works extremely well through the DC rectified bus voltage.
Configuring the Zero Crossing network
Looking yet again to Figure 2, be aware the synchronizing potential of the driver. Both back-to-back diodes in line together with the lamp circuit are efficiently configured as a zero crossing detector for the lamp current. Ahead of the lamp strike, the resonant circuit involves L, Cl and C2 all in a string.
Cl is a DC blocking capacitor having a low reactance, in order that the resonant circuit is successfully L and C2. The voltage around C2 is amplified by way of the Q factor of L and C2 at resonance and hits the lamp.
How the Resonant Frequency is Determined
As soon as the lamp strikes, C, is appropriately short circuited by the lamp potential drop, and the frequency of the resonant circuit at this point is determined by L and Cl.
This leads to a change to some lower resonant frequency in the course of standard operations, just as before coordinated through sensing the zero-crossing of the AC current and taking advantage of the resulting voltage to regulate the driver oscillator.
Along with the driver quiescent current, you will find a couple of additional elements on DC supply current which are a functionality of the very application circuit:
Evaluating Current and Charge Discharge Parameters
l) current as a result of charging the input capacitance of the power FETs 2) current resulting from charging and discharging the junction isolation capacitance of the International Rectifier gate driver devices. Each components of current arc charge-relatcd and for that reason stick to the rules:
Q = CV
It could conveniently be observed, consequently, that to be able to charge and discharge the power device input capacitances, the expected charge can be a product of the gate drive voltage and the true input capacitances and also the input power recommended will be specifically proportionate to the product of charge and frequency and voltage squared:
Power = QV^2 x F / f
The above mentioned associations propose the below factors when making a real ballast circuit:
1) pick the smallest working frequency according to decreasing inductor dimension;
2) opt for the most compact die volume for the power devices dependable with reduced conduction deficits (that minimizes the charge specifications);
3) DC bus voltage is normally selected, however , if there exists a alternative, make use of the minimum voltage.
NOTE: Charge is simply not a functionality of switching rate. The charge transmitted is the very same with regard to I0 ns or 10 microsecond transition times.
We will at this point take into account a few useful ballast circuits which can be achievable using the self-oscillating drivers. Probably the most well-liked fluorescent light fixture may be the so called ‘Double 40’ type which often employs a couple of typical Tl2 or TS lamps within a common reflectante.
A pair of recommended ballast circuits are demonstrated in the following figures. The first is the minimal power factor circuit, along with the other works with a novel diode/capacitor settings to accomplish a power factor > 0.95. The lower power factor circuit proven in figure 3 welcomes 115 VAC or 230 VAC 50/60/400 Hz inputs to generate a moderate DC bus of 320 VDC.
Twin 40 Watt Ballast Circuit Schematic
Considering that the input rectifiers carry out just close to the peaks of the AC input voltage, the input power factor is around 0.6 lagging with a non-sinusoidal current wave-form.
Such type of rectifier is simply not advised for anything at all apart from an assessment circuit or reduced power compact fluorescent and without a doubt could become unwanted as harmonic currents in power supply devices are additionally lessened by power quality restrictions.
The IC uses a Limiting Resistor only to Operate
Observe that the International Rectifier IR2151 Control IC performs directly off thc DC bus by way of a limiting resistor and pivots at close to 45 kHz in conformity with the given relationship:
f = 1/1.4 x (Rt + 75ohm) x Ct
Power for the high side switch gate drive arises from a bootstrap capacitor of 0.1 pF and that is charged to roughly 14V anytime V5 (lead 6) is dragged low within the low side power switch conduction.
The bootstrap diode l IDF4 prevents the DC bus voltage as soon as the high side change conducts.
A fast recovery diode ( <100 ns) is necessary to be certain that the bootstrap capacitor will not be moderately discharged since the diode comes back and obstructs the high voltage bus.
The high frequency output in the half-bridge is actually a square wave with extremely fast changeover periods (around 50 ns). To avoid abnormal extended noises through the fast wave fronts, a 0.5W snubber of 10 ohm and 0.001 pF is employed to minimize the switch periods to just about 0.5 ps.
Featuring a Built-in Dead Time Facility
Observe that we have a built-in dead time of 1.2 ps in the IR2151 driver to stop shoot-through currents in the half-bridge. The fluorescent lamps are controlled in parallel, each using its own L-C resonant circuit. Approximately four tube circuits could be operated from a single set of two MOSFETs measured to match the power level.
The reactance valuations for the lamp circuit are picked from L-C reactance tables or through the formula for series resonance:
f = 1/2pi x square-root of LC
The Q of the lamp circuits is pretty small simply because of the advantages of functioning from a fixed rate of recurrence which usually, obviously, may differ due to RT and CT tolerances.
Fluorescent lights tend not to generally need extremely high striking voltages therefore a Q of 2 or 3 is enough. ‘Flat Q` curves often originate from bigger inductors and small capacitor ratios in which:
Q = 2pi x fL / R, wherein R is often greater because a lot more turns are employed.
Soft-starting during tube filament pre-heating may be inexpensively contained by utilizing PTC. thermistors around each lamp.
In this manner, the voltage along the lamp steadily boosts as the RTC. self-heats right up until eventually the striking voltage together with hot filaments is achieved and the lamp illuminates.